Service Manual
Table Of Contents
- Table of Contents
- 1. IMPORTANT SAFETY INSTRUCTIONS
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.5 Fuel and Fumes Are Flammable
- 1.6 Exhaust Gases Are Deadly
- 1.7 The Hazards of Carbon Monoxide
- 1.8 Earth Ground Connection
- 2. Introduction
- 3. Startup
- 4. Operation
- 5. Maintenance
- 5.1 Maintenance Safety
- 5.2 Periodic Maintenance
- 5.3 Engine Oil
- 5.4 Engine Valve Clearance
- 5.5 Normal Duty Air Cleaner Element Replacement
- 5.6 Exhaust System Maintenance
- 5.7 DC Electrical System
- 5.8 Batteries
- 5.9 Spark Plugs
- 5.10 Cleaning the Generator Set Housing
- 5.11 Cleaning the Slip Rings
- 5.12 Exercising the Generator Set
- 5.13 Complete System Test
- 6. Service
- 7. Troubleshooting
- 7.1 Troubleshooting Procedures
- 7.2 Safety Considerations
- 7.3 GATRR Troubleshooting Approach
- 7.4 Tools and Parts Required
- 7.5 Troubleshooting with the Local or Remote Displays
- 7.6 Utility-Powered Battery Charger Troubleshooting
- 7.7 Engine Flywheel Battery Charger Troubleshooting
- 7.8 Fuel Shutoff Solenoid Valve
- 7.9 Compression Test Procedure
- 7.10 Connecting with the InPower Service Tool
- 7.11 Troubleshooting by Symptom
- 7.12 Troubleshooting with Fault Codes
- 7.13 Remote Monitoring Communication Troubleshooting
- Appendix A. Wiring Diagrams
iA062J683 (Issue 1) Copyright © 2019 Cummins Inc.
Table of Contents
1. IMPORTANT SAFETY INSTRUCTIONS ....................................................................................... 1
1.1 Warning, Caution, and Note Styles Used in This Manual ..................................................... 1
1.2 General Information ................................................................................................................ 1
1.3 Generator Set Safety Code .................................................................................................... 4
1.4 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death.................. 6
1.5 Fuel and Fumes Are Flammable ............................................................................................ 8
1.6 Exhaust Gases Are Deadly..................................................................................................... 8
1.7 The Hazards of Carbon Monoxide........................................................................................ 10
1.8 Earth Ground Connection ..................................................................................................... 10
2. INTRODUCTION.......................................................................................................................... 13
2.1 About This Manual................................................................................................................ 13
2.2 Test Equipment..................................................................................................................... 14
2.3 Schedule of Abbreviations .................................................................................................... 14
2.4 Related Literature ................................................................................................................. 16
2.5 Model Specifications ............................................................................................................. 17
2.6 After Sales Services.............................................................................................................. 20
3. STARTUP .................................................................................................................................... 25
3.1 "Establishing Communications " Message ............................................................................ 25
3.2 "Clock Setup" Screen............................................................................................................ 25
3.3 "Exercise" Screen ................................................................................................................ 31
3.4 "Brightness and Contrast" Screen ........................................................................................ 34
3.5 "About" Screen...................................................................................................................... 36
3.6 "Event Log" Screen............................................................................................................... 38
3.7 "Fault Log" Screen ................................................................................................................ 39
3.8 "System Status" Screen........................................................................................................ 40
3.9 "Mode" Screen ...................................................................................................................... 41
3.10 Automatic Load Management ............................................................................................. 44
3.11 Startup ............................................................................................................................... 44
4. OPERATION ................................................................................................................................ 47
4.1 Introduction ........................................................................................................................... 47
4.2 General Operating Conditions .............................................................................................. 47
4.3 Generator Set Operation....................................................................................................... 47
4.4 Manual Start Sequence (Local) ............................................................................................ 53
4.5 Manual Stop Sequence (Local) ............................................................................................ 54
4.6 Manual Start/Stop Sequence (Remote)................................................................................ 54
4.7 "Fault" and "New Event" Screens ......................................................................................... 54
5. MAINTENANCE ........................................................................................................................... 59
5.1 Maintenance Safety .............................................................................................................. 59
5.2 Periodic Maintenance ........................................................................................................... 62