Service Manual
Table Of Contents
- Table of Contents
- 1. IMPORTANT SAFETY INSTRUCTIONS
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.5 Fuel and Fumes Are Flammable
- 1.6 Exhaust Gases Are Deadly
- 1.7 The Hazards of Carbon Monoxide
- 1.8 Earth Ground Connection
- 2. Introduction
- 3. Startup
- 4. Operation
- 5. Maintenance
- 5.1 Maintenance Safety
- 5.2 Periodic Maintenance
- 5.3 Engine Oil
- 5.4 Engine Valve Clearance
- 5.5 Normal Duty Air Cleaner Element Replacement
- 5.6 Exhaust System Maintenance
- 5.7 DC Electrical System
- 5.8 Batteries
- 5.9 Spark Plugs
- 5.10 Cleaning the Generator Set Housing
- 5.11 Cleaning the Slip Rings
- 5.12 Exercising the Generator Set
- 5.13 Complete System Test
- 6. Service
- 7. Troubleshooting
- 7.1 Troubleshooting Procedures
- 7.2 Safety Considerations
- 7.3 GATRR Troubleshooting Approach
- 7.4 Tools and Parts Required
- 7.5 Troubleshooting with the Local or Remote Displays
- 7.6 Utility-Powered Battery Charger Troubleshooting
- 7.7 Engine Flywheel Battery Charger Troubleshooting
- 7.8 Fuel Shutoff Solenoid Valve
- 7.9 Compression Test Procedure
- 7.10 Connecting with the InPower Service Tool
- 7.11 Troubleshooting by Symptom
- 7.12 Troubleshooting with Fault Codes
- 7.13 Remote Monitoring Communication Troubleshooting
- Appendix A. Wiring Diagrams
6. Service10-2019
127A062J683 (Issue 1) Copyright © 2019 Cummins Inc.
47. Close the main utility breaker. The transfer switch will transfer power back to
the utility and enter engine cooldown mode. The engine will stop automatically
in approximately 10 minutes.
Torque Specifications
TABLE 17. TORQUE SPECIFICATIONS
Area Component Metric Imperial
Alternator Alternator Fan/Rotor Retention Nut 113–139 Nm 83.3–102.5 ft-lb
Alternator Alternator Ground Strap/B - to End Bell Bolt 12.3–15 Nm 9–11 ft-lb
Alternator Alternator Heater 18–22 Nm (or
1.5 to 2 turns
past finger-
tight)
13.3–16.2 ft-lb
Alternator Brush Block Access Panel (Plastic) Bolt 3.2–4 Nm 28–35 in-lb
Alternator Brush Block Bolts 2.3–3.2 Nm 20–28 in-lb
Alternator Isolator Bolts - Alternator 24–29 Nm 17.7–24.1 ft-lb
Alternator Stator Through-Bolt Nuts 27–33 Nm* 19.9–24.3 ft-lb*
Alternator Stator Through-Bolt Nuts 38–42 Nm* 28–31 ft-lb*
Alternator Alternator Ground Strap to Skid Bolt 5–6.2 Nm* 44–55 in-lb*
Alternator Alternator Leads into Circuit Breaker 4–5 Nm 35–44 in-lb
Alternator Alternator Leads into Circuit Breaker: Bonding
Jumper
4–5 Nm 35–44 in-lb
Alternator Alternator Leads into Circuit Breaker: Neutral
Lead/Lug Bolt
5.5–6.5 Nm 49–57 in-lb
Alternator Alternator Leads into Circuit Breaker: Neutral
Lug Hex Screw
4–5 Nm 35–44 in-lb
Enclosure AC Battery Charger Screws 0.9–1.2 Nm 8–10.5 in-lb
Enclosure Control Board Bracket to Enclosure Bolt 9.8–11.9 Nm 7.2–8.8 ft-lb
Enclosure Control Board to Bracket Mounting Bolt 2.8–3.5 Nm 25–31 in-lb
Enclosure Enclosure Hood Hinge Assembly Bolts 5.6–6.6 Nm 50–58 in-lb
Enclosure Enclosure M6 Bolts - All Panel Connections
and Cross Bars
5.6–6.6 Nm 50–58 in-lb
Enclosure Exhaust Baffle to Muffler Clamp Nuts 13.9–16.8 Nm 10.25–12.4 ft-lb
Enclosure Hood Latch Bolt 5.6–6.6 Nm 50–58 in-lb
Enclosure Inner Enclosure Panel to Skid Nuts/Bolts 5.6–6.6 Nm 50–58 lb-in
Enclosure Lower Fuel System Mounting Bolts 9.8–11.9 Nm 7.2–8.8 ft-lb