Product Manual

21
CLEANING THE SPARK ARRESTOR
Refer to Table 4 for scheduled cleaning of the spark
arrestor muffler. Cleaning is required for maximum
genset performance. Park the vehicle away from
grass, brush or debris that could be ignited by
sparks expelled during this procedure.
WARNING
A hot muffler can cause severe
burns. Let the muffler cool down before remov-
ing or installing cleanout plugs or screens.
Series HGJAA: A double-drum muffler is mounted
inside the genset. The cleanout plug is in the top
drum, but accessible from below, though not readily
visible. In Figure 15 a portion of the lower drum is
cut out so that the location of the plug is visible.
1. Locate the square-headed cleanout plug by
hand and solidly seat a 7/16 inch, eight point,
3/8 inch drive socket wrench with 3 inch exten-
sion on the plug. Then add a swivel section and
6 inch extension and turn with a ratchet to re-
move the plug.
2. Start and load the genset to near full power
(Page 9). Let the genset run for about five
minutes to expel the soot in the muffler.
3. Stop the genset, allow the muffler to cool down
and then reinstall the plug.
Series HGJAB: See Figure 15 if double-drum or
Figure 16 if single-drum. On a single-drum muffler
the cleanout plug is accessible from below as
shown in Figure 16.
1. Remove the plug with a 7/16 inch, eight point
socket wrench.
2. Start and load the genset to near full power
(Page 9). Let the genset run for about five
minutes to expel the soot in the muffler.
3. Stop the genset, allow the muffler to cool down
and then reinstall the plug.
Series HGJAC: The muffler is externally mounted.
If it has a clean out plug like the one shown in Fig-
ure 16, use the instructions for Series HGJAB as a
guide. Alternatively, the end of the tail pipe may
have a spark screen (Figure 17). If so, remove the
screw that secures the spark screen, clean the
screen with a wire brush and re-install it.
CLEANOUT
PLUG
FIGURE 15. HJGAA CLEANOUT PLUG—VIEW
FROM BELOW
CLEANOUT
PLUG
FIGURE 16. HJGAB CLEANOUT PLUG—VIEW
FROM BELOW
FIGURE 17. TYPICAL SPARK SCREEN