Manual

ENGINE
TNV IDI Service Manual
6-21
Cylinder Head
1 – Baffle Plate
2 – Oil Fill Cap
3 – Valve Cover / Intake Manifold
4 – Gasket
5 – Rocker Arm Shaft
6 – Rocker Arm Shaft Support
7 – Adjuster Lock Nut
8 – Valve Adjuster Screw
9 – Rocker Arm
10 – Circlip
11 – Valve Cap
12 – Keeper
13 – Valve Spring Retainer
14 – Valve Spring
15 – Valve Stem Seal
16 – Valve Guide
17 – Cylinder Head
18 – Exhaust Valve
19 – Intake Valve
20 – Cylinder Head Gasket
21 – Push Rod (2 per cylinder)
22 – Glow Plug
23 – Glow Plug Wiring Harness
24 – Cylinder Head Bolt
Disassembly of Cylinder Head
Prepare a clean, flat working surface on a
workbench large enough to accommodate the
cylinder head assembly. Discard all gaskets,
O-rings and seals. Use new gaskets, O-rings and
seals on reassembly of cylinder head.
IMPORTANT
Mark all valve train components so they can
be installed in their original locations.
Note: Record all measurements taken during
disassembly.
1. Drain coolant from engine into a suitable
container. See Drain, Flush and Refill Cooling
System with New Coolant on page 5-33.
2. Remove the coolant pump. See Disassembly of
Engine Coolant Pump on page 8-7.
3. Remove the high-pressure fuel lines and fuel
injectors from the cylinder head. See Removal
of Fuel Injectors on page 7-23.
CAUTION
Identify all parts and their location using
an appropriate method. It is important
that all parts are returned to the same
position during the reassembly process.
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