Manual

Electrical System
189
Voltage Drop Test
To review:
Ohm’s law states that it takes voltage to push
current through a resistance.
Kirchhoff’s voltage law states that the sum of all
the voltage drops equals the source voltage.
Combining those two laws, we see that any
restriction in a circuit (e.g.: loose connector
damaged wire, or corroded terminal) will use up
some voltage as the current is pushed through.
A voltage drop test is a way of looking for that
voltage.
Because electricity needs to complete a full cir-
cle (circuit), voltage drop tests are useful on
both the positive or the negative side of the sys-
tem.
This text will address the negative side to begin
with. Bad grounds are responsible for as many
electrical failures as the positive side of the sys-
tem, yet the ground side is frequently neglected
by technicians. See Figure 7.60.
NOTE: Ultimately, all current will find its way back to the negative post of the battery.
To check ground-side voltage drop: set the DMM to measure 12V DC.
1. Make a good electrical connection between the black (-) probe and the negative post on the battery.
2. Make a good electrical connection between the red (+) probe and the suspect point of ground.
3. Power-up the circuit in question.
4. The voltage indicated on the meter is the voltage that is being used to pass current through a resistance in the
circuit.
5. Voltage drop on a good circuit should be less than 0.1 volts. A voltage drop reading on the meter of greater
than 0.2 volts indicates a fairly substantial problem that demands attention.
As an example, if the starter solenoid does not
engage properly, check for voltage drop between
the ground point for the starter solenoid and the
negative post on the battery.
See Figure 7.61.
With the starter engaged, this machine exhibited a
voltage-drop reading of 0.308 volts, indicating a
poor ground connection.
Figure 7.60
Figure 7.61