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RZT-S Zero Electric
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Table Of Contents
Chapter 1: Introduction
Professional Shop Manual intent
Fasteners
Assembly
Description of the RZT-S Zero
Model and Serial Numbers
Chapter 2: Body
Floor pan
Left pod
Right pod
Seat box assembly
Chapter 3: Brake and Drive System
Brake system description
Brake adjustment
Brake puck/rotor replacement
Brake shaft assembly
Drop axle and hub motor assemblies
Rebuilding the drop axles
Chapter 4: Steering
Introduction
Wheel alignment
Front wheels
Front yokes
Removal of the steering gears
Drag links
Steering sensor
Throttle Position Sensor (TPS) sensor
Steering and TPS calibration
Chapter 5: electrical system
Introduction
System operation
Electric motors
Vehicle Control Module (VCM)
Control panel
Controllers
Troubleshooting
No Power/VCM does not light up
No Start
Steering faults
Throttle Position Sensor (TPS) faults
Motor faults
Control panel faults
Switch faults
Schematic
Error codes
Chapter 6: Battery pack and Charger
Valve Regulated Lead-Acid Batteries
Deep cycle batteries
Evaluating the batteries and the charger
Battery testing
Capacity/discharge test
Charger
5-STAGE CHARGE
Charger Trouble Codes
Battery removal/installation
Charger Trouble Codes
Electric Rider Battery replacement check list
Chapter 7: Decks and lift shaft
Cutting decks
Cleaning the deck
To clean the deck:
Blades
Blade removal
Leveling the deck
Front To Rear (pitch) Leveling
Deck Gauge Wheel Adjustment
Deck lift shaft assembly
Deck motor
Assembly Instruction Manual
Pre- Delivery Check List
MTD Products Inc - Product Trai
ning and Education Department
FORM NUMBER - 769-08008-02
05/2013
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