OWNER’S MANUAL Model Number 700527-2 Subframe with Winch 700528-1 Compact Drive Mechanism 700529-1 Northeast Drive Mechanism BERCO Subframe with Electric Lift & Drive Mechanism for CUB CADET LTX, SLTX & GTX TORO 2010 LX & GT & 2010 MTD 900 SERIES * ASSEMBLY * REPAIR PARTS * OPERATION * MAINTENANCE CAUTION: READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT 106218_EN *106218* 1 L-08
LIMITED WARRANTY Owner’s Responsibilities: Conditions and Products Covered: BERCOMAC guarantees any part of the product or accessory manufactured by BERCOMAC and found in the reasonable judgment of BERCOMAC to be defective in material and or workmanship will be repaired or replaced by an authorized dealer without charge up to our maximum labor rates and preestablished times. For replacement parts only standard ground freight services are covered.
TABLE OF CONTENTS PAGE INTRODUCTION ................................................................................................................................................... 2 SAFETY PRECAUTIONS ..................................................................................................................................... 3 SAFETY DECALS .................................................................................................................................................
INTRODUCTION TO THE PURCHASER This new accessory was carefully designed to give years of dependable service. This manual has been provided to assist in the safe operation and servicing of your attachment. NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but are intended for reference only and are based on the latest product information available at the time of publication.
SAFETY PRECAUTIONS Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. All operators, no matter how experienced they may be, should read this and other manuals related to the vehicle and accessory before operating.
SAFETY PRECAUTIONS OPERATION: MAINTENANCE AND STORAGE 1. Do not put hands or feet near, under or inside rotating parts. 2. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic. Do not carry passengers. 3. After striking a foreign object, stop the engine (motor), disconnect the wire from the spark plug(s) and keep wire away to prevent accidental starting.
SAFETY DECALS REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION DECAL #105133 Failure to observe these instructions could lead to severe injury or death. To avoid injury to hands or fingers: -Always keep hands clear of rope hook loop, ,hook and fairlead opening during installation , operation and when spooling in or out. -Always use extreme caution when handling hook and rope during spooling operations. -Always wear heavy leather gloves when handling rope.
ASSEMBLY IMPORTANT: TORQUE ALL BOLTS ACCORDING TO TORQUE SPECIFICATION TABLE WHEN STATED: TIGHTEN FIRMLY. THE WINCH KIT IS TO BE USED ONLY TO LIFT BERCO ACCESSORIES, ANY OTHER USE MAY CAUSE DAMAGE TO THE VEHICLE. This subframe may be used to install different attachments (see attachments page). Once installed, it may remain permanently on your vehicle. NOTE: It is not necessary to remove mower deck at this step.
ASSEMBLY For the 42’’ mower deck only: Remove the mower deck stopper and keep in safe place. NOTE: Remove tractor bolt (A) from under the foot rest pad as shown. Remove tractor bolt (B) from underneath the foot rest. Keep the bolts in a safe place for future installation. Install handle support (item 4). Item # Description Action 1 Carriage bolt 5/16’’n.c. x 1 1/2’’ Insert as shown. 2 Flat washer Install as shown on bolt. 3 Sleeve Insert on the bolt as shown.
ASSEMBLY NOTE 2: If your tractor has the muffler coming out the front as shown in the drawing, please install the heat shield as shown below. If the muffler come out in another position, you do not need the heat shield. Install the female hitch (item 1) # Item Description Action 1 Female hitch Install between the two supports. 2 Heat shield Install the heat shield inside the female hitch.* 3 Hex bolt 3/8 x 1’’ (qty 4) Insert as shown. 4 Flange nut 3/8’’ (qty 4) Tighten all the nuts firmly.
ASSEMBLY NOTE: Lift the front part of foot rest to remove tractor bolt (item 1). Install the cab support (item 5). # Item Description Action 1 Tractor bolt Remove from tractor. 2 Carriage bolt 5/16’’n.c. x 1 1/2’’ Insert as shown. 3 Flat washer Install as shown on bolt. 4 Sleeve Insert on the bolt as shown.* 5 Cab support Insert on the bolt as shown. 6 Flange nut 5/16’’ n.c. Tighten. 7 Square head set screw 5/16 x 1/2’’ Insert in the hole of the cab support.
ASSEMBLY STEP 2: INSTALLATION OF THE WINCH CONTROL SWITCH Install the relay (item 1). # Item Description Action 1 Relay Install in an appropriate area. 2 Metal screw #12 x 3/4’’ (qty 4) Secure relay in place. *3 Nylon tie wrap 8’’ (qty 4) See * *If necessary use the nylon tie wraps to secure the relay in place. ** Install in a sheltered place away from bad weather. Install the relay Before drilling the hole, check behind the dashboard to make sure there is enough space to install the switch.
ASSEMBLY CONNECTING THE WIRES NOTE: The posts on the relay are identified by numbers. (1-2-3-4). Install the wires from the winch on the posts of the relay. Red wire (+) on post #3. Black wire (-) on post #4. Connect the red wire from the winch (limit switch) with the green wire from the relay. Connect the wires IDENTIFY THE IGNITION WIRE: Place the clip of the Hi / Low tester on the negative post (-) on the battery or a metal surface without any paint. Turn the ignition key to the position: Accessory.
ASSEMBLY CAUTION FOR YOUR SECURITY: Read and follow the safety precautions for the battery in the vehicle’s manual. CONNECT THE WIRES ON THE BATTERY: Connect the wires from the relay to the vehicle’s battery. The red wire (+) on the positive post of the battery (item 1). The black wire (-) on the negative post of the battery (item 2). Make sure to tighten the nuts on the posts.
ASSEMBLY STEP 3: DRIVE MECHANISM INSTALLATION: WARNING TO PREVENT INJURIES: Stop the motor. Apply parking brake. Remove the ignition key. Disconnect the wire from the spark plug(s) and keep away from spark plug(s) to prevent accidental starting. NOTE: You must remove mower deck to install the drive mechanism. Install the drive mechanism (item 1). # Item Description Action 1 Back of drive mechanism Hook on the tractor frame, right side. 2 Front of drive mechanism Install between the supports.
ASSEMBLY For tractors with Manual Clutch activated by a cable: Install the tractor’s manual clutch cable . * Remove the spring. # Item Description Action 1 Spring from the clutch cable Install as shown in the hole on the tension pulley. 2 Clutch cable Insert in the slot on the adjustment rod. 3 Hair pin 2mm Secure the cable. 4 Adjustment rod Slide towards the back to apply enough tension on the spring. 5 Square head set screw 5/16 x 1/2’’ Secure the adjustment rod.
ASSEMBLY VERIFICATION OF THE BELT AND PULLEY ALIGNMENT: WARNING TO PREVENT INJURIES: do this verification when the engine of the vehicle is not running. If applicable, you can remove or add a flat washer (item 1) on the tension pulley (item 2) for a better adjustment. Engage and disengage the clutch a few times and make sure the belt does not touch the belt guide in any place when the drive mechanism is engaged.
OPERATION & MAINTENANCE MAINTENANCE CAUTION Read the vehicle Owner’s Manual carefully. Be thoroughly familiar with the controls & proper use of the attachment. Know how to stop the attachment quickly. a) Check mounting bolts at frequent intervals for proper tightness to be sure equipment is in safe working condition. b) Apply oil at all pivot points. c) To prolong the life span of the winch, make sure the snap mount switch works well.
TROUBLESHOOTING * Please refer to parts breakdown section for parts identification. PROBLEM Winch runs backwards. POSSIBLE CAUSES CORRECTIVE ACTION Winch wires reversed. Recheck wiring. Switch wires reversed. Recheck wiring. Switch installed incorrectly. Check switch installation. Battery wires reversed. Recheck wiring. Winch cable is not winded up from Wind winch cable from underneath. the bottom of spool. Winch will not operate or runs in one direction only.
PARTS BREAKDOWN COMPACT DRIVE MECHANISM 700528-1 18
PARTS LIST COMPACT DRIVE MECHANISM 700528-1 Ref. Réf. English description Description française Qty. Qté. Part # Pièce # 1 Drive frame Châssis d'entraînement 1 105505 2 Double pulley inc. 102736 & 102782 Poulie double inc.
PARTS BREAKDOWN NORTHEAST DRIVE MECHANISM 700529-1 20
PARTS LIST NORTHEAST DRIVE MECHANISM 700529-1 Ref. Réf. English description Description française Qty. Qté. Part # Pièce # 1 Drive frame Châssis d'entraînement 1 105505 2 Adjustment rod Tige d'ajustement 1 104841 3 Belt guide Guide-courroie 1 104043 4 Ball bearing Roulement à billes 2 102736 5 Double pulley inc. 102736 & 103035 Poulie double inc.
PARTS BREAKDOWN SUBFRAME 700527-2 22
PARTS LIST SUBFRAME 700527-2 Ref. Réf. English description Description française Qty. Qté.
PARTS LIST SUBFRAME 700527-2 Ref. Réf. English description Description française Qty. Qté. Part # Pièce # 27 Winch control switch Commutateur de contrôle du treuil 1 106090 28 Reflector (Pack of 2) Réflecteur (Ensemble de 2) 1 106108 29 Carriage bolt 5/16" n.c. x 1 1/2" GR5 Boulon à carrosserie 5/16" n.c. x 1 1/2" GR5 2 O/L 30 Hex. bolt 1/4" n.c. x 1/2" GR5 Boulon hex. 1/4" n.c. x 1/2" GR5 2 O/L 31 Hex. bolt 5/16" n.c. x 1/2" GR5 Boulon hex. 5/16" n.c. x 1/2" GR5 3 O/L 32 Hex.
PARTS BREAKDOWN WINCH 106125 PARTS LIST WINCH 106125 Ref. Réf. English description Description française Qty. Qté.
TORQUE SPECIFICATION TABLE GENERAL TORQUE SPECIFICATION TABLE USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads. * Thick nuts must be used with grade 8 bolts SEE Grade No.
ATTACHMENTS ATTACHMENTS ROTARY TILLER #700312 Mounts to the rear of lawn, yard & garden tractors 14 to 25 HP. Comes complete with drive & manual lift mechanisms & mounting hardware ROTARY BROOM #700380 with nylon brush #700381 with polypropylene brush. Fits on same subframe as snowblower & utility blade. Requires an adaptor. TIRE CHAINS Two link spacing. Required for traction and safety. Pkg. of 2 BLADE #700463 Mounts on the same subframe as the snowblower & rotary broom.
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BY WHEN PERFORMANCE & DEPENDABILITY ARE NON NEGOTIABLE ! Ber comac Limitée 92, For t in Nor t h, Adstock, Quebec, Canada, G0N 1S0 WWW.BERCOMAC.
