Service manual

TRANSMISSION SYSTEM
4-65
D569-W02 May-2003
Differential Case Cover and Differential
Side Gear
1. Remove the differential case cover (3).
2. Remove the differential side gear (1) and differen-
tial side gear washer (2).
(When reassembling)
Apply Liquid lock (Three Bond 1372 or equivalent)
to the differential case cover mounting screws.
Tightening
torque
Differential case
mounting screws
48.1 ~ 55.9 N·m
4.9 ~ 5.7 kgf·m
35.5 ~ 41.2 lbf·ft
(1) Differential Side Gear
(2) Differential Side Gear Washer
(3) Differential Case Cover
Differential Gear Assembly
1. Remove the differential support, nothing the num-
ber of left shims.
2. Take out the differential gear assembly, nothing the
number of right shims.
(When reassembling)
Check the spiral bevel gear for wear or damage. If it
is no longer serviceable, replace it.
Then, also replace the spiral bevel pinion.
Be sure to install the differential support to position
the casting mark “
” on it upward.
Use the same number of shims as before
disassembling.
Bearing and Differential Lock Shifter
1. Secure the differential gear in a vise.
2. Remove the differential lock shifter and taper roller
bearing as a unit with a puller.
Tightening
torque
Differential
support mounting
screws
48.1 ~ 55.9 N·m
4.9 ~ 5.7 kgf·m
35.5 ~ 41.2 lbf·ft
569W4A3A
569W4A4A
569W4A5A
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