Owner`s manual

11
Aegis
Sealed Relay Kit
New Thermostat
Installation Instructions
TT-5232
Sealed Relay Kit 66 755 19-S
This kit replaces an unsealed relay with a sealed relay on Kohler EFI engines.
WARNING: Accidental Starts!
Disabling engine. Accidental starting can cause severe injury or death. Before working on the engine or equipment,
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This Kit Contains –
Qty. Description
1 Sealed Relay (with shrink tubing)
1 Installation Instructions
To Install –
1. Locate and remove the existing unsealed relay from the
engine or application. Discard relay. See Figure 1.
Figure 1. Existing Unsealed Relay, Plug and Harness.
Unsealed
Relay
Plug
Harness
2. Remove the harness terminals from the old plug.
Discard plug. See Figure 2.
Figure 2. Plug and Harness Terminals.
Plug
Harness
Terminals
3. If not already installed, slide the shrink tubing over the
male terminals on the new sealed relay harness. See
Figure 3.
Figure 3. Sealed Relay, Shrink Tubing and Male Terminal.
Sealed
Relay
Male
Terminals
Shrink
Tubing
Shrink
Tubing
4. Connect the color-coded wire and male terminal from
the new sealed relay to the corresponding colored
harness and female terminal removed from the plug in
step 2. See Figure 4.
Figure 4. Male Terminal and Female Harness Terminals.
Female
Terminals
Harness
Ter mina ls
Female
Terminals
Male
Ter mina ls
Male
Terminals
Male
Terminals
TT-5232
Section 2 - Aegis Series
Oil Dilution Solution
Applications with light work loads may not cause the engine
to labor hard enough to warm the liquid cooled cylinders
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install either:
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Aegis engines is a Champion® RC14YC (66 132 01-S) or
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LH775-0016 Sputtering
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all weather connector that seals the terminals from moisture
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xSealed Relay
xRelay Plug with Adapter Terminals
xShrink Tubing
xTT-5232 Instruction Sheet
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