User manual

13
Product Care
5
Maintenance Chart
Intervals
Items
First 50
hours
Every 50
hours
Every 100
hours
Every 200
hours
Every 300
hours
Every 400
hours
Every 500
hours
Every 800
hours
Ever y 1500
hours
Every 3900
hours
Every
Year
Every
2 years
Every
4 years
Grease utility vehicle
P
Clean muffler
P P
Clean spark arrestor
P
Check lug nuts
P P
Check battery condition
P
Adjust front wheel toe-in
P
Change Oil
P P
Check fuel line
P
Replace fuel line
P
Clean air filter element *
P P
Check brake pedal
P P
Adjust parking brake
P P P
Check brake light switch
P P
Check radiator hose & clamp
P
Replace radiator hose & clamp
P
Check PCV Accumulator
P P
Check intake air line
P
Replace intake air line
P
Check brake hose & pipe
P P
Replace brake hose & pipe
P
Check tires
P P
Change axle case oil
P
Adjust engine valve clearance
P
Check fuel injection
P
Check injection
P
Change brake fluid
P
Replace remote hydraulic hose
P
Replace rear brake cylinder seal
P
Replace front brake cylinder seal
P
Flush cooling system
P
Change engine coolant
P
* — Perform more often in dusty conditions.
Troubleshooting
1. Engine will not start:
• Battery has low voltage
• Loose or corroded battery connections
• Fuse is blown
• Spark plug wire is loose or
disconnected
• Faulty spark plug or coil
• No Fuel or improper fuel
• Plugged fuel filter
• Defective starter solenoid
• Open-circuit in wiring
2. Engine is difficult to start:
• Engine is cold
• Plugged fuel filter
• Engine oil viscosity too heavy
• Spark plug is fouled
• Faulty spark plug or wire
• Loose or corroded electrical
connections
• Stale or improper fuel
3. Engine misfires under load:
• Faulty spark plug
• Stale or dirty fuel
• Plugged fuel filter
• Faulty coil or wire
4. Engine does not restart when warm:
• Poor quality fuel
• Very hot weather conditions
• Fuel tank vent plugged
• Dirt in fuel filter