Safe Operation Practices • Assembly & Set-Up • Controls & Operation • Product Care Operator’s Manual Utility Vehicle 550/750 Table of Contents Important Safe Operation Practices...................... 2 Introduction.............................................................. 6 Set-Up........................................................................ 7 Controls & Operation............................................... 8 Product Care............................................................
Important Safe Operation Practices 1 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this vehicle.
Occupant Size and Capacity 1. 2. 3. 4. Make sure operators are at least 16 years old and have a valid driver’s license. Each occupant should be able to sit with their back against the seat, feet flat on the floor, and hands on the steering wheel or handholds. The operator should be tall enough to wear the seat belt properly and reach all controls.
d. e. f. g. h. i. j. k. l. 11. 12. 13. 14. 15. 16. Follow the vehicle maintenance and service schedules to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment. Prior to disposal, determine the proper method to dispose of waste from your local Environmental Protection Agency.
Safety Labels Safety labels that may appear on the product are reproduced on this page. Read, understand, and follow all instructions on the machine before attempting to assemble and/or operate. WARNIN G WARNING Severe INJURY or DEATH can result if you ignore the following guidelines: • Maximum load in cargo bed is 500lb (227kg) • Never carry passengers in cargo bed. Passengers can be thrown off causing serious injury or death. • Cargo can affect handling and stability.
2 Introduction Important Notice This UTV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this UTV. When the temperature is below -4°F (-20°C), park the UTV in a place where the temperature is higher than -4°F (-20°C).
3 Set-Up Thank You If applicable, the power testing information used to establish the power rating of the engine equipped on this vehicle can be found at www.opei.org or the engine manufacturer’s web site. Thank you for purchasing this product. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire manual prior to operating. It instructs you how to safely and easily set up, operate and maintain your vehicle.
4 Controls & Operation (A) (K) (L) (M) (J) (L) (B) (C) (H, I & D) (D) (E) (G) (F) (N) Figure 3-1 Features Refer to Figure 3-1 for the location of the features described below. Fuel Cap (A) The fuel cap is located on the right side of the vehicle to the rear of the passenger door. Bumper (B) The bumper is located on the front of the utility vehicle.
Q 1 3 7 2 5 6 12 4 9 10 8 14 15 20 19 11 13 16 17 (N) 18 (O) (Q) (P) (D) (B) (E) (C) (J) (K) (A) (F) (M) (L) (G) (H) (I) Figure 3-2 Controls 12V Power Outlet (G) Shift Lever (N) Refer to Figure 3-2 for location and information of the controls described below. The 12V power outlet is used for the convenience of plugging in accessories that require a power source with a maximum load of 5A at 12V.
Operation • Start engine only from operator’s seat. Never start the engine while standing outside the utility vehicle. How a new vehicle is handled and maintained determines the life of vehicle. • Make sure the shift lever is in the NEUTRAL (N) or PARK (P) position before starting the engine.
Differential Lock Raising & Lowering the Tailgate WARNING To avoid transmission damage, injury, or turf damage, drive slow when operating utility vehicle with differential lock engaged as steering response is noticeably reduced. Also, do not drive the utility vehicle with the differential lock engaged on concrete, asphalt or any high traction surfaces. To open up the tailgate (a), pull up on the tailgate lever (b) and slowly lower the tailgate (a).
Choosing the proper loading ramp(s) Choosing a reliable ramp and understanding how to properly use it is far and above the best option for safely loading a utility vehicle into your truck or onto your trailer. Take a look at the considerations you should have in mind when choosing the proper ramp(s): • Proceed with extreme caution. It is very difficult to overcome a mistake while in the loading process. 2.
5 Product Care Intervals Maintenance Chart Items First 50 hours Grease utility vehicle Clean muffler Every 50 hours P Every 300 hours Every 400 hours Every 500 hours Every 800 hours Every 1500 hours Every 3900 hours Every Year P P P P P P Check fuel line P Replace fuel line P Clean air filter element * P P Check brake pedal P P Adjust parking brake P P Check brake light switch P P Check radiator hose & clamp P P Replace radiator hose & clamp P P P Check intake air lin
5. 6. Entire electrical system does not work: • Blown fuse • Loose or corroded connections • Dead or Faulty battery Dead battery: • Shorted starter solenoid • Key switch not turned to STOP position • 7. Faulty battery Loose or corroded connections 8. Difficult to shift: • Idle speed too fast • Gears not lined up. Tap throttle and let it return to idle. If still hard to shift, contact your nearest Cub Cadet dealer 9.
Removing the Battery Access Panel Unlock the battery access panel under the seat by rotating the lock knob, then lifting the battery access panel. See Figure 5-4. Jacking Up the Utility Vehicle WARNING To avoid personal injury, death or vehicle damage do not work under the vehicle unless it is secured by safe stands or suitable blocking. 1. If the door is not latching properly, the latches (a) can be adjusted.
4. See Figure 5-12 for oil recommendations. SAE 0W-30 3. Detach the screen and clean the radiator and radiator screen and radiator fins of all debris. See Figure 5-14. Checking the Brake Pedal WARNING Stop the engine and chock the wheels before checking brake pedal. SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Inspect the brake pedals for free play (a), pedal stroke (b) and smooth operation. Refer to Figure 5-16.
If there is play in the parking brake handle there is a secondary adjustment that can be performed. 1. Look inside the driver’s side wheel well and locate the adjustment point. Slide back the rubber cover (a) on the adjustment nuts (b). See Figure 5-18. (a) 8. Repeat steps 4 and 5 but when turning the key to start position step on the brake pedal. The engine should crank. 9. If it does not crank see an authorized service dealer. Adjusting the Shocks There are three adjustment points on the shocks.
2. Remove the oil filter (a). See Figure 5-22. 3. 4. 5. Pull out the mini fuse. Insert a new mini fuse into the box. Close the mini fuse box cover. 6. Re-connect the negative battery cable. Changing the Front & Rear Axle Case Oil See your authorized service dealer to have the axle case oil changed. Changing the Brake Fluid See your authorized service dealer to have the brake fluid changed. (a) Replacing Radiator Hose See your authorized service dealer to have the radiator hose changed.
2. Remove the bleeder screw (a) on the radiator, fill the radiator and when fluid begins to come out of the bleeder screw hole, replace the bleeder screw (a). The bleeder screw (a) can be accessed via the front right wheel well. See Figure 5-25. Cleaning Primary Air Filter Element Open the air cleaner cover once a week under ordinary conditions — or daily when used in a dusty place — to get rid of large particles of dust and dirt. Note: Do not run the engine with filter element removed. 1.
2. Remove the drain and allow the water to run out. Then replace the drain and the middle skid plate. See Figure 5-31. 5. To remove the in-line fuel filter, use pliers to squeeze tabs on the clamps (b), then slide the clamps (b) away from the in-line fuel filter (a). Twist and pull the fuel lines off of the in-line fuel filter (a). See Figure 5-34. (a) Adjusting Toe-In 1. Park utility vehicle on flat surface. 2. Turn the steering wheel so that the front wheels are in the straight position. 3.
2. Shake loosened particles out of the screen assembly and lightly clean the screen with wire brush. Soak in solvent and clean with wire brush if necessary. 3. If there is any damage, the assembly must be replaced. 4. Return the spark arrester (a) to the muffler (b) and reinstall the bolts. Muffler 1. Visually check the muffler for cracks or holes in the body, weldment or pipes at regular intervals. 2.
6 Specifications MAKE SPECIFICATIONS Type Engine 1 cylinder, 4-cycle, gasoline, SOHC, liquid cooled Displacement cc Horsepower Kw (HP) 546CC for 550UTV 735CC for 750UTV 22.5 (30.17) for 550UTV 28.5 (38.22) for 750UTV 6000 for 550UTV Rated Revolution rpm Low idling revolution rpm 1350 to 1500 Fuel Capacity L (U.S. gal) 28 (7.4) Oil Capacity L (U.S. quart) 2.1 (2.
MODEL SPECIFICATION Width mm (in.) 1170 (46.06) Length mm (in.) 900 (35.43) Depth mm (in.) 280 (11) Volume m3 (cu. ft.) 0.29 (10.24) Bed height (Unloaded) mm (in.) 810 (31.89) Cargo bed capacity (1 row/2 row) kg (lbs.) 227 (500) db (A) 86.5 Cargo Bed Sound level, operator ear Front 26 x 9.00-14NHS Rear 26 X 11.00-14NHS Tire Body Color Red, black, blue, yellow, camo NOTE: • The company reserves the right to change the specifications without notice.
Notes 24
Section 7 — Notes 25
FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS Cub Cadet LLC and the United States Environmental Protection Agency (EPA) are pleased to explain the emission (evaporative and/or exhaust) control system (ECS) warranty on your off-road recreational utility vehicle (hereinafter referred to as “vehicle”). New vehicles must be designed, built and equipped to meet the U.S. EPA’s regulations for off-road recreational utility vehicles.
WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if Cub Cadet LLC demonstrates that the vehicle has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part.
CUB CADET LLC MANUFACTURER’S LIMITED WARRANTY FOR UTILITY VEHICLES The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased and used in the United States, its possessions and territories, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions. b.
