Proven and innovative measuring technology for compressed air and gases Catalogue for measuring professionals 2011/2012 Temperature ckluft Dew point A Current Pressure Consumption Leakage
Table of contents MultiFunction Dew point Temperature MULTIFUNCTION MEASURING INSTRUMENTS Instrument Intelligent chart recorder for compressed air and gases DS 500 Measurement - control - indication - alarm - recording - evaluation DP 300 13 Dew point meas.
Confidence is good – measuring is better Approven and innovative measuring technology of CS Instruments GmbH Welcome to the new CS Instruments thermal energy, … For this purpose the water meters, gas meters etc.) can be catalogue 2011/2012 drawn up for consumptions and the costs within an connected to DS 500 and evaluated measuring professionals. enterprise have to be transparent. automatically.
Multifunction DS 500 Intelligent chart recorder for compressed air and gases Measurement - control - indication - alarm - recording - evaluation Advantages at a glance: Clear layout: 7" colour screen with touch panel… Versatile: Up to 12 optional sensors can be connected… Easy: Very easy operation, automatic sensor identification… Reliable: Stores all measured values reliably, 4 alarm relays for threshold exceedings...
Multifunktion Technical data DS 500 Dimensions of housing 280 x 170 x 90 mm, IP 65 Connections 18 x PG 12 for sensors and supply, alarm relays 1 x RJ 45 Ethernet connection Version panel mounting Cutout panel 250 x 156 mm Weight 7.3 kg Material Die cast metal, front screen polyester Sensor inputs 4/8/12 sensor inputs for analogue and digital sensors freely allocatable.
Multifunction DS 500 Versatile: Intelligent chart recorder for compressed air and gases (consumption, dew point, pressure, current, Up to 12 sensors, incl. all CS sensors KTY, PT 100, PT 1000) are identified automatically by DS 500. Optional analogue sensors (0/4..20 mA, 0…1/10/30 V, pulse) can be configured easily and quickly. Digital sensors can be connected via RS 485, Modbus RTU and SDI. Flexible: Network-compatible and worldwide remote data transmission via Ethernet, integrated webserver.
Multifunction Suitable probes from the CS Instruments product range Consumption sensors VA 400: Order no. VA 400 consumption sensor in basic version: Standard (92.7 m/s), sensor length 220 mm, without display Option for VA 400: Max.
Multifunction All important information at a glance: Measured values, statistics, curves with the 7 inch colour screen touch panel A1 Hall 1.1 Compressed air A2 Hall 1.2 Compressed air A3 Hall 1.3 Compressed air A4 Hall 1.4 Compressed air Real time measured values Flow 237,7 m3/h Consumption 34006 m3 Flow 729,7 m3/h Consumption 13423009 m3 Flow 537 m3/h Consumption 155006 m3 Flow 254,7 m3/h Consumption 55234006 m3 All measured values can be seen at a glance. B1 Hall 1.1 B2 Hall 1.2 B3 Hall 1.
Multifunction Flexible data transfer for each application 1. Data transfer via USB stick or USB cable If no Ethernet-/Bus connection is existing stick and transferred to the PC. DS 500 "Read-out data".The data stored in the USB or if the installation would be too costly the will automatically identify the USB stick. stick can be comfortably evaluated at the recorded data can be stored onto a USB The user will be guided through the menu PC by means of the CS Soft Basic. CS Soft Basic 2.
Multifunction Transparent measurement data any time at any PC CS Soft Network Database Client/Server Solution By means of the CS Soft Network Database SQL database on the server. In case of an the measured data of certain DS 500 / Client / Server Solution an optional number exceeding of the stored alarm values the DS 300. of DS 500 /DS 300 instruments can be software automatically sends an SMS or an The evalulation of the measured data can evaluated via Ethernet. The software stores e-mail.
Multifunction View: Current measurement values Load background image Place/fix window with measurement values Red measurement values in case of alarm exceeding Graphical chart with zoom function Selection of the measuring channels to be indicated Easy zoom in and zoom out Up to 8 y-axis Quick access to day, week, month view Hall 1 Hall 1 Hall 1 Mar 10 DS 500 Channel A1 DS 500 Channel A1 DS 500 Channel A1 Machine 1 Unit Aug 10 Sep 10 Nov 10 Dec 10 Counter beginning m3 Counter end m3
Dew point Typical procedure of compressed air drying with dew point measurement ER M SUM Cooling agent 0°C 10m³ 1bar 1m³ 10bar Compressor H2O = 80-160°C 23.05 x 10 x 0.8 = H2O = 184.4g 184.4g 184,4g/m³ - 6.8g/m³ 5°Ctd SUMMER: 25°C 80%RH 23.05g/m³ f max = 6.8g/m³ 177.6g Condensate Dryer (Dew point -50°Ctd) DP 300 f max = 0.038g/m³ FA 415 FA 416 DP 300 FA 410 FA 400 1m³ 10bar USER 0.038g/m³ 20°C 10bar Regeneration air 5°C H2O = H2O = 6.8g 0.038g 0.038 x 100%= 0.21%RH 17.
Dew point Portable dew point meter DP 300 Relative humidity, temperature and dew point measurement with one instrument The portable dew point meter DP 300 is the ideal instrument for service and is supplied in a convenient case. Thanks to the internal rechargeable battery it measures quickly and reliably for a duration of up to 15 hours. Special feature Large measuring range to -80 °Ctd for all dryers (adsorption, membrane, refrigeration dryers) Technical data DP 300 Description Order no.
Dew point FA 410 from -80 to 20 ° Ctd FA 410 – the ideal dew point sensor for monitoring membrane and adsorption dryers Typical use in compressed air dryers/granulate dryers at very low dew points down to -80°C. Recommendation: Special features Measuring range -80...20 °Ctd Extremely long-term stable Analogue output 4...
Dew point Dew point set DS 52 for adsorption dryers Dew point set DS 52 Special features consisting of: System ready for plug-in: Everything completely wired • Digital process meter DS 52 No time-consuming studying of the instruction manual • Standard measuring • chamber 2 alarm contacts (230 VAC, 3 A) pre- and main alarm freely adjustable 4...
Dew point FA 415 / FA 416 from -20 to 50°Ctd The dew point sensors FA 415/416 for the typical use in refrigeration dryers FA 415 dew point sensor The ideal dew point sensor for the monitoring of refrigeration dryers with analogue output 4...20 mA Special features Analogue output 4...20 mA Precise, long-term stability LED Technical data FA 415/416 Measuring range: -20...50°Ctd resp. 0...100%RH Accuracy: ± 1°C at 0...20°Ctd ± 2°C remaining range Pressure range: -1...
Dew point Dew point set DS 52 for refrigeration dryers Dew point set DS 52 Special features consisting of: System ready for plug-in Everything completely wired • Digital process meter DS 52 No time-consuming studying of the instruction manual • Standard measuring • chamber 2 alarm contacts (230 VAC, 3 A) pre- and main-alarm freely adjustable 4...
Dew point Dew point set FA 410 Special features Ready for upgrading with data logger, ethernet interface and 2nd sensor input System ready for plug-in: everything completely wired No time-consuming studying of the Dew point set FA 410 instruction manual consisting of: 2 alarm contacts (230 VAC, 3 A) pre- and main-alarm freely adjustable Option: Alarm unit • Standard measuring chamber (buzzer and continuous 4...
Dew point FA 400 from -80 to 20 ° Ctd FA 400 is the ideal dew point measuring instrument with integrated display and alarm relay for refrigeration, membrane and adsorption dryers It replaces the worldwide proven instrument FA 200. The threshold value can be easily adjusted via the keypad. Special features -80...20 ° Ctd Integrated display Threshold value adjustable via keypad alarm relay (max. 60 VDC, 0.
Dew point FA 300 Ex -80 to 20 ° Ctd Special features Robust design Pressure-tight up to 300 bar Intrinsically safe power supply Current supply + – L+ L– + + 4...20 mA analogue output in 2-wire system Controller/SPS + – – Explosive area Long-term stable humidity sensor, approved for years Non-explosive area i=4...
Dew point Accessories for dew point measurement and calibration CS Service Software for FA/VA 400 sensors including PC connection set, USB adapter and interface adapter to the sensor as well as CSM-S for data recording. The humidity sensors FA 400, FA 410, FA 415, FA 416 can be connected to the PC and the following adjustments can be carried out by means of the CS Service Software: – Scaling of the 4...
Dew point Calibration of dew point sensors The calibration range for dew point sensors is -80...+20°Ctd It is possible to calibrate dew point sensors of CS Instruments as well as of other manufacturers. High precision reference measuring instruments with DKD resp. BAM certificate grant an accuracy of up to 0.1° C dew point. Special feature Due to the digital data transfer only the dew point sensor has to be calibrated, enabling the display unit DS 300 to stay on-site at all times.
Consumption Consumption and flow measurement Cost saving In Germany 60,000 compressed air plants use 14,000,000,000 kWh electrical energy per year. 15 to 20% could be easily saved (Peter Radgen, Fraunhofer Institut, Karlsruhe). Most of these costs are caused by leakages in the compressed air system. The air "escapes" unused.
Consumption VA 420 The affordable consumption counter for compressed air and gases new R 1/4” (DN 8) DN 15 R 3/4” (DN 20) DN 25 R 11/4” (DN 32) DN 40 R 2” (DN 50) With andohne without flange mit und Flansch Intelligent solutions for accurate consumption measurement for compressed air and gases The new affordable consumption counters VA 420 work according to the approved calorimetric measuring principle. In this process a heated sensor is cooled down by the gas circulating around it.
Consumption Removal of the measuring device without complete dismounting of the measuring section 1 Installation Removal Cleaning cannot be cleaned and will be exchanged if they are soiled. In case of compressed air counters with integrated measuring section the "measuring device" cannot be removed. For this reason an expensive bypass line is necessary. Alignment pin New. The design of VA 420 enables the removal and cleaning of the "measuring device" with e. g.
Consumption VA 420 – The advantages at a glance 4…20 mA output for actual consumption 왗 Display twistable by 180° 왗 Display shows 2 values: Actual consumption in m³/h, l/min,… Total consumption Pulse output for total consumption (counter reading) in m³, l (counter reading) Values indicated in the display turnable by 180°, e. g. in case of overhead installation Measuring device removable: Dismounting of the whole measuring section is not necessary, no bypass required.
Consumption Flow measuring ranges VA 420 for compressed air (ISO 1217: 1000 mbar, 20°C) Connection thread R 1/4” R 1/2” R 3/4” R 1” R 11/4” R 11/2” R 2” Outer pipe dia. mm 13.7 21.3 26.9 33.7 42.4 48.3 60.3 Inner pipe dia. mm 08.5 16.1 21.7 27.3 36.8 41.8 53.1 Measuring range from to 0.8 90 l/min 0.2 90 m3/h 0.3 170 m3/h 0.5 290 m3/h 0.7 480 m3/h 1.0 550 m3/h 2.0 900 m3/h L mm 194 300 475 475 475 475* 475* L1 mm 137 210 275 275 275 275 275 H mm 174.7 176.4 179.2 182.6 186.9 189.9 195.9 H1 mm 165.
Consumption VA 420 – The advantages at a glance 왗 Display twistable by 180° 왗 4…20 mA output for actual consumption Pulse output for total consumption (counter reading) Measuring device removable: Dismounting of the whole measuring section is not necessary, no bypass required. Display shows 2 values: Actual consumption in m³/h, l/min,… Total consumption (counter reading) in m³, l Values indicated in the display turnable by 180°, e. g.
Consumption Flow measuring ranges VA 420 for compressed air (ISO 1217: 1000 mbar, 20°C) Measur. section DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 Outer pipe dia. mm 21.3 26.9 33.7 42.4 48.3 60.3 Inner pipe Measuring range dia. mm from to 16.1 0.2 90 m3/h 21.7 0.3 170 m3/h 27.3 0.5 290 m3/h 36.8 0.7 480 m3/h 41.8 1.0 550 m3/h 53.1 2.0 900 m3/h L mm 300 475 475 475 475* 475* L1 mm 210 275 275 275 275 275 H mm 213.2 218.2 223.2 235.7 240.7 248.2 H1 Flange DIN EN 1092-1 mm 쏗D 쏗K n x 쏗L 165.7 95 65 4 x 14 165.
Consumption Compressed air analyzer DS 300 mobile Energy analysis – consumption measurement – leakage calculations at compressed air systems Current Current Current Pressure Dew point Consumption The measuring instrument DS 300 mobile The CS analysis software enables the For documentation of the measured enables the analysis of compressed air graphical and statistical evaluation of the values the user gets a DIN A 4 graphics stations. Up to 4 clamp-on ammeters stored data at the PC.
Consumption Step 1: Current measurement of up to 12 compressors A special advantage is that up to 12 So compressed air stations which are often summarized synchronously in one evalua- compressors can be measured at the far away from each other can be measured tion at the PC. same time with 3 DS 300 mobile.
Consumption Step 3: Evaluation at the PC with graphics and statistics 3.1 Entry of necessary parameters Specific data have to be entered before the analysis is carried out: Selection of compressor type (load/idle resp. variable speed drive controlled) as well as entry of the performance data according to data sheet Period of measurement Costs in € for 1kWh 3.
Consumption DS 300 mobile – Easy operation without any instruction manual Technical data DS 300 mobile: 2 digital inputs for FA 410 / VA 400 dew point and consumption 4 analogue inputs with DS 300-P6 resp. 2 analogue inputs with DS 300-P4 for connection of clamp-on ammeters, pressure sensors, temperature sensors Easy sensor recognition and selection USB interface 4 keys operation, self-explanatory 100-240 VAC, 50-60 Hz, add.
Consumption What are the advantages of the consumption measuring technology of CS Instruments? engraved depth scale dA = outer diameter x= 1/2” ball valve closed safety ring B Mount spot drilling collar incl. ball valve (see accessories). By means of the drilling jig it is possible to drill under pressure through the 1/2" ball valve into the existing pipeline. The drilling chips are collected in a filter. Then the probe can be mounted as described under point A.
Consumption VA 400 Consumption sensor for compressed air and gases mounting depth =x+y dA = outer diameter engraved depth scale The new VA 400 for consumption measurement of compressed air and gases in a robust housing with and without dA x= display with actual consumption in m3/h and counter in m3.
Consumption Flow station DS 300 with consumption counter DS 300 displays the actual value (m3/h, m3/min) and the total consumption. A 4...20 mA output for m3/h and a pulse output for m3 are available for routing to a superior building management system (PLC) The large measuring range of the consumption sensors enable the recordings of high consumptions (e. g. on weekdays) and the determination of leakages of a few litres/min (e. g. weekends).
Consumption Technical data VA 400 Option: Integrated data logger Option: 2 additional sensor inputs Automatic recording of the compressed air consumption For connection of pressure sensors, temperature sensors, clamp-on ammeters Sensors please see page 41 Quantifying of leakages, compressed air consumption in production-free times, e. g.
Consumption VA 409 Flow direction switch for compressed air systems The new thermal flow direction switch VA 409 with direction indication serves for determination of the flow direction of compressed air and gases especially in closed circular pipelines. By means of VA 409 with flow direction Special features detects smallest changes < 0.
Consumption Flow station DS 300 with direction indication in one direction By connecting the flow direction switch VA 409 to the flow station DS 300 only the consumption in one direction is measured. So it is guaranteed that the back-flowing compressed air is not counted twice.
Consumption Dew point Pressure Current Temperature DS 300 multifunction measuring instrument for all relevant parameters for compressed air m3/h °Ctd bar A °C Optionally Consumption sensor Consumption sensor 4...20 mA or or Pt100 Dew point sensor Dew point sensor etc. 4...20 mA Pt100 etc. Max. 4 sensor inputs 4...
Consumption Dew point Pressure Current Temperature DS 300 multifunction measuring instrument Suitable probes at a glance Description Consumption probes: VA 400 consumption probe in basic version: Standard (92.7 m/s), probe length 220 mm, without display Options for VA 400: Max. version (185 m/s) HighSpeed version (224 m/s) Probe length 120 mm Probe length 160 mm Probe length 300 mm Probe length 400 mm Dew point sensors: FA 410 dew point sensor, -80°...
Consumption DS 300 – Connection to BUS systems The right housing for each application • Ethernet interface RS 485 RS 485 Ethernet-Gateway ETHERNET • For panel mounting • Mounting dimensions: 92 x 92 x 70 mm The following BUS systems can be realised: M-Bus Profibus DP Slave Modbus/RTU (RS 485) Modbus/RTU - Modbus/TCP (Ethernet) Modbus/RTU over TCP (Ethernet) Modbus/TCP (Ethernet) • For wall mounting Description Order no.
Consumption DS 300 – sophisticated operational concept DS 300 convinces due to its sophisticated operational concept which is similar to the self-explanatory operation of modern mobile phones. By using the key the user enters the menus, by using the key each step can be cancelled. Selection is done by the and key. All important parameters can be set on-site via the keypad.
Consumption Useful accessories: Measuring sections Measuring sections for precise measurements Meas. section made of stainless steel 1.4301 incl. ball valve, up to DN 65 (G2 1/2”) with external thread, from DN 80 with weld neck flange according to DIN 2633. • Measuring section 1/2” • Measuring section 1/4” External thead Pipe (outerø x wall thickness) G 1/4” 20.0 x 7.0 mm G 1/2” 21.3 x 2.6 mm G 3/4” 26.9 x 2.6 mm G 1” 33.7 x 3.2 mm G 1 1/4” 42.4 x 3.2 mm G 1 1/2” 48.3 x 3.2 mm G 2” 60.3 x 3.
Consumption Useful accessories: Spot drilling collars If there is no measuring site with 1/2" ball valve present it can be set up by means of spot drilling collars. The spot drilling collar is imposed onto the pipe and tightened via thread rods. The enveloping rubber gasket is pressure-tight up to 10 bar. By means of the drilling jig (page 44) it is possible to drill through the 1/2" ball valve into the existing pipe.
Consumption Calibration of consumption sensors and flow stations In the CS calibration laboratory for consumption sensors it is possible to calibrate consumption measuring instruments of CS Instruments as well as of other manufacturers. High precision reference measuring instruments grant an accuracy of up 0.5 % of the measured value. Special feature Due to digital data transfer only the consumption sensor has to be calibrated, enabling the display unit DS 300 to stay on-site at all times.
Seminars Compressed air analysis seminar: m3/h, ° Ctd, ° C, A, bar ...
Leakage LD 300 leak detector If gases escape through leaks ultrasonic noises are generated. By means of the LD 300 leakages can be detected in the ultrasonic range even from distances of several meters. LD 300 transforms the inaudible signals into a frequency which can be identified by means of the provided sound-proof headset. In depressurized systems an ultrasonic tone generator can be used of which the signal travels through smallest openings.
Leakage LD 300 leak detector Cost saving In Germany 60,000 compressed air plants use 14,000,000,000 kWh electrical energy per year. 15 to 20 % could be easily saved (Peter Radgen, Fraunhofer Institut, Karlsruhe). Most of theses costs are caused by leakages in the compressed air system. The air "escapes" unused. 1 leak with a diameter of 1 mm = 270 EUR/year. The LD 300 will be payed off after 4 leakages.
Digital display DS 52 – digital process meter in wall housing for 0 (4)...20 mA signals With the new digital process meter DS 52 in a shapely wall housing the annoying search and the mounting into a suitable plastic housing is no longer necessary. DS 52 disposes of 2 potential-free alarm contacts (switch-over contacts) which can be charged with maximum 230 VAC, 3 A. The alarm limits can be adjusted via the keys.
Digital displays DS 51 – digital panel meter for 0 (4)...20 mA signals The DS 51 digital panel meter disposes of 2 potential-free alarm contacts (change- over adjusted via the keys. The digital panel meter is supplied with 230 VAC and disposes of an internal mains unit which provides the voltage supply of 24 VDC/100 mA for the sensor.
Notes: 52 www.cs-instruments.
Notes: www.cs-instruments.
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