Installation Guide

CAVILOCK
®
CL200™ (O.D. 2017) INSTALLATION
INSTRUCTIONS.
61258/CL205ZA164 - 07.2018 © Cavity Sliders Ltd.
All copyright and other property in this document is reserved
by Cavity Sliders Limited. Details and specifications are
subject to change without notice. Whilst all care is taken
to ensure the accuracy of all information, no responsibility
will be accepted for any errors or omissions. ® CS FOR
DOORS, CS CAVITY SLIDERS and CAVILOCK are Registered
Trademarks. Patents pending.
Striker
setting
tool
Striker
Striker
screws
Striker
Slotted
hole
cavitysliders.com.au
cavitysliders.com
Mark on
closing
jamb
Cavity Sliders Ltd
Auckland Head Office
5 - 7 Rakino Way
Mt Wellington
Auckland, NZ
WARNING: THIS BOX MAY CONTAIN A STRONG MAGNET
IRON FILINGS - Magnets will attract shavings from iron or ferrous metals
which may be hard to remove. Keep the face plate a safe distance away from
these materials.
DANGER FOR CHILDREN - Magnets may cause serious injury if swallowed.
Keep out of reach of children.
CRUSHING, BLISTERS AND CUTS - Fingers may become caught between
magnets resulting in crushing, blisters or cuts.
BREAKING OR CHIPPING - It is possible that magnets could chip or shatter
on contact, resulting in chips flying off at high speed into someone’s eye.
Chips can also be very sharp - treat them as you would broken glass.
MAGNETICALLY SENSITIVE ITEMS - Keep a safe distance between the
magnet and all objects that can be damaged by magnetism (e.g. mechanical
watches, pacemakers, cell phones etc.).
DISPOSAL - Magnets should be disposed of carefully and in accordance with
your local regulations.
6. Fit the striker (Privacy Handles Only)
You will find the steel striker and fixing screws pushed onto
a snap out plastic moulding in the bottom packaging cap
(diagram a). This striker setting tool serves two purposes:
a) Test or demo the
locking function.
Insert the striker setting tool
as shown (diagram i) into the
rectangular finger pull hole in
the face plate of the handle.
Hold the template in place
and push down on the snib
button.
b)Mark fixing screw positions
on the closing jamb.
With the striker setting tool
still fitted into the face plate,
close the door against the
timber closing jamb so that
the plastic plate makes a
small mark on the jamb
(diagram j).
Use this mark to fit the
bottom striker screw through
the centre of the slotted hole.
Close and latch the door to
check the alignment.
Adjust if necessary before
fitting the top striker screw.
5. Fit the face plate
With both side handles fully
tightened you can now fit the
face plate.
The open fork of the plastic
slider must slide over
the steel snib button pin
when fitting the face plate
(diagram h).
Lift up the snib button so that
the joining pin lines up.
Test snib action before
fastening the two face plate
screws.
Plastic
slider
Snib
joining
pin
Face
plate
Privacy Handles Only
Check that the correct length snib button joining pin is
fitted into the back of the snib button. See Table 1 for
correct pin lengths. Swap with the pin in the top
packaging cap if required.
Door Thickness Alignment
Pin Length
Snib Joining
Pin Length
33 - 36mm 1-5/16” to 1-7/16” 31.5mm 1-1/4” 27.5mm 1-1/8”
37 - 40
mm 1-1/2” to 1-9/16” 31.5mm 1-1/4” 31.5mm 1-1/4”
40 - 43
mm 1-5/8” to 1-11/16” 38.5mm 1-1/2” 34.5mm 1-3/8”
44 - 46
mm 1-3/4” to 1-13/16” 38.5mm 1-1/2” 38.5mm 1-1/2”
4. Fit the handle
b) Slide one of the side
handles under the two screw
heads as shown (diagram e)
checking that you have the
correct handing.
While pressing the side
handle firmly against the side
of the door fully tighten the
front screws.
Privacy
handle
shown
Privacy
handle
shown
Snib
joining
pin
Alignment
pin
c) Repeat the process with the
other side handle, taking care
to line up the alignment pins
with the two holes in the side
handles and the third hole in
the snib button (only applies
to privacy handles) (diagram f).
Bi-Parting Handles Only
Before fitting the face plate
you will need to ensure the
striker has been fitted.
Use the two screws and
washers supplied (diagram g).
Bi-Parting
face plate
Screws
& washers
Striker
4
PAGE
3
f
j
g
h
e
i
27.5 34.5 31.5 38.5
Pin Lengths
Table 1 - Pin Lengths
csfordoors.co.nz