Owner`s manual

Front Suspension Adjustments
Adjustments for Competition 107
21.Clean the threads of the fork protector bolts
(18) and axle holder thoroughly.
Apply locking agent to the bolt threads.
Install the fork protectors (19), fork protector
bolts and brake hose clamp bolts (20).
Tighten the fork protector bolts to the
specified torque:
5.2 Ibf·ft (7 N·m, 0.7 kgf·m)
22.Align the brake caliper (22) and hose with the
left fork leg, making sure that the brake hose
is not twisted. An improperly routed brake
hose may rupture and cause a loss of braking
efficiency.
23.Clean the threads of the caliper mounting
bolts (21) and brake caliper thoroughly.
Apply locking agent to the bolt threads.
Install the brake caliper (22) on the slider and
tighten the caliper mounting bolts to the
specified torque:
22 Ibf·ft (30 N·m, 3.1 kgf·m)
(18) fork protector bolts
(19) fork protectors
(20) brake hose clamp bolts
(21) caliper mounting bolts
(22) brake caliper
(23) front axle nut
(24) left axle pinch bolts
(20)
(22)
(19)
(18)
(21)
(18)
(24)
(23)
(cont’d)
25.Install the handlebar (25), mounting rubbers
washers and handlebar holder nuts (26) and
tighten the handlebar holder nuts to the
specified torque:
32 Ibf·ft (44 N·m, 4.5 kgf·m)
(25) handlebar
(26) mounting rubbers/washers/handlebar holder nuts
(25)
(26)
24.Clean the surfaces where the axle and axle
clamps contact each other.
Install the left and right side collars into the
wheel hub. Insert the front axle shaft through
the wheel hub from the right side. Make sure
the front axle shaft is seated firmly onto the
left fork leg clamp inner surface. Tighten the
front axle nut (23) to the specified torque:
65 Ibf·ft (88 N·m, 9.0 kgf·m)
Tighten the left axle pinch bolts (24) to the
specified torque:
15 Ibf·ft (20 N·m, 2.0 kgf·m)
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