PS2000 Installation Instructions PS2000 INSTALLATION INSTRUCTIONS FOR ELECTRICAL CONTRACTORS PS2000 Rev. 4.1--12.12.13 For more information contact Hubbell Wiring Device Kellems Toll free (800) 288-6000 or www.hubbell-wiring.
PS2000 Installation Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS WARNING- When using electrical products, basic precautions should always be followed including the following: Read all the instructions before using this product This device should be supervised when used around children Do not put fingers into the electric vehicle conductor Do not use this product if the flexible power cord or EV cable are frayed, have broken insulation, or other signs of damage.
PS2000 Installation Instructions 1.0 2.0 3.0 4.0 Introduction & Overview 1.1 Product overview Figure 1- PEP Station 1.2 Product specifications 1.3 Electrical wiring requirements and information Figure 2 –Single Phase Input and Hardwired Ethernet Connection Figure 3- Single Phase Input and Cellular/Wi-Fi Connection Figure 4- Three Phase Input and Hardwired Ethernet Connection Figure 5- Three Phase Input and Hardwired Cellular/Wi-Fi Connection Pedestal Mounted PEP Station Installation 2.
PS2000 Installation Instructions 1.0 Introduction & Overview 1.1 Product overview PEP Stations meet all National Electric Code and National Fire Protection Association requirements for electric vehicle (EV) charging stations and comply with all relevant UL standards. Each PEP Station is a dual Level 2(208-240V/30A) commercial charging station that charges two plug-in electric vehicles simultaneously.
PS2000 Installation Instructions 1.2 Product specifications Power Specifications AC Power Output (maximum) AC Power Input Input Power Connections Standby Power Recommended Panel Breaker Energy Metering Accuracy Output Charging Connector Level 2: 7.2kW (two dedicated circuits, 208/240V AC min. of 30A continuous) Level 2: 7.
PS2000 Installation Instructions 1.3 Electrical wiring requirements and information PEP Stations require the following: Two dedicated circuits of single phase 208/240VAC L-L power. o The left and right circuits must be in phase. o The L1-L1 and L2-L2 voltage must be equal to 0 volts AC. Each circuit must be connected to a 40 Amp circuit breaker. All current carrying conductors between the circuit breaker and the PEP Station must be 8 AWG copper wires or lower.
PS2000 Installation Instructions Wiring for Stations with Single Phase Input and Hardwired Ethernet Connection Figure 2 Wiring for Stations with Single Phase Input and Cellular/Wi-Fi Connection Important: Refer to the Cellular/Wi-Fi Router and Enclosure Installation Instructions for important additional information about the wiring and installation Rev. 4.1--12.12.13 For more information contact Hubbell Wiring Device Kellems Toll free (800) 288-6000 or www.hubbell-wiring.
PS2000 Installation Instructions Wiring for Stations with Three Phase Input and Hardwired Ethernet Connection Figure 4 Wiring for Stations with Three Phase Input and Hardwired Cellular/Wi-Fi Connection Important: Refer to the Cellular/Wi-Fi Router and Enclosure Installation Instructions for important additional information about the wiring and installation Figure 5 Rev. 4.1--12.12.13 For more information contact Hubbell Wiring Device Kellems Toll free (800) 288-6000 or www.hubbell-wiring.
PS2000 Installation Instructions 2.0 Pedestal Mounted PEP Station Installation 2.1 Before you start The following procedures must be completed before installing a pedestal mounted PEP Station: Secure a licensed electrician (additional sub contractors may be required for the concrete, site work, painting and installation of signage). The licensed electrician will secure permits and any necessary approvals from the local municipality.
PS2000 Installation Instructions 2.3 Pedestal mounted PEP Station installation diagrams The diagrams below in Figure 6 indicate possible installation locations and orientation for PEP Stations within the parking lot. The letter ‘F’ indicates the front of the PEP Station component housing. Important: PEP Stations should be installed flush with the front edge of the curb and do not require protective bollards. Figure 6 Rev. 4.1—12.12.
PS2000 Installation Instructions Figure 7 Figure 8 The images above are examples of a finished PEP Station installations. The concrete base should be finished to this quality. Rev. 4.1—12.12.13 For more information contact Hubbell Wiring Device Kellems Toll free (800) 288-6000 or www.hubbell-wiring.
PS2000 Installation Instructions 2.4 Concrete pedestal installation process and checklist The following set of instructions outlines the process for casting the concrete pedestal and installing the associated components. Some installations may deviate from this process due to site restraints and local codes. Any significant deviation from this process must be reported and approved by PEP Stations, LLC. This section does not include instructions on wiring. Steps: 1.
PS2000 Installation Instructions 8. Mix another batch of concrete and add the black pigment. The ratio should be 1 ½ Lbs of pigment per 80Lbs of concrete. 9. Pour the black concrete base from the bottom of the Sonotube form (10” below grade) to the top of the Sonotube (28” above grade) vibrating frequently to relieve air bubbles. Important: Hold the conduit and reinforcement in position as the concrete is poured and vibrated. 10.
PS2000 Installation Instructions 18. Perform a continuity test on the Ethernet wire to ensure connectivity before mounting the PEP Station. If an Internet connection is not available at the time of start-up the station will not become active. 19. Repair any concrete/asphalt around the perimeter of the base. Important: If repairing an adjacent concrete sidewalk or parking area, install a continuous ¾” expansion joint and paper around the perimeter of the base. 20.
PS2000 Installation Instructions Concrete pedestal installation diagrams Exterior of Sonotube concrete form 12”x12” Square steel tapered form 12”x12” Square steel tapered form Rear Saw cut line 1’ 8” 1 Exterior of Sonotube Concrete form and square foam insert 1 8” 1’- 4 1/8” 2.5 Front Front face of curb Square foam insert flush with curb line (4) ½”x 6” J-Bolts, leave 1 ¼” max.
PS2000 Installation Instructions 1” Component housing installed and commissioned 12”x 12”x 29” by Diebold, Incblack Reinforced concrete base Outside perimeter of Sonotube concrete form Black concrete 2’-4” Transition between square insert and round form should be 1” below grade Curb grade Curb grade 1’ Parking lot grade 2’-8” 9” 1” Parking lot grade Bottom of Sonotube form. Use an earth form for the lower 32” of the footing. Rev. 4.1—12.12.
PS2000 Installation Instructions 2.6 Securing the component housing and wiring the PEP Station The following set of instructions outlines the process for securing the PEP Station component housing to the concrete base and making wiring connections. This requires two people. See Figure 21 which shows the rear of the enclosure. The sealing gasket is shown beneath the enclosure. The large and small conduit bushings, flat washers, locking washers, and nuts are shown inside the enclosure. Steps: 1.
PS2000 Installation Instructions (4) ½” Hex nuts (4) ½” Locking washers (4) ½” Flat washers ¾” Conduit bushing Tamper proof screw threaded inserts 1 ¼” Conduit bushing 8”x 8” x 1/16” Steel mounting plate set in concrete Sealing gasket (4) ½”x 6” J-bolts, leave 1-1/4” max. above steel mounting plate ¾” Conduit for lowvoltage Ethernet wire 1 ¼” Conduit for (2) dedicated 208240V/30A circuits 12”x 12” Reinforced black concrete base and footing with tapered top Rev. 4.1—12.12.
PS2000 Installation Instructions 3.0 Wall Mounted PEP Station Installation 3.1 Before you start The following procedures must be completed before installing a wall mounted PEP Station: Secure a licensed electrician (additional sub contractors may be required for the concrete, site work, painting and installation of signage). The licensed electrician will secure permits and any necessary approvals from the local municipality.
PS2000 Installation Instructions 3.3 Wall mounting bracket installation process and checklist The following set of instructions outlines the process for installing the wall mounting bracket and the associated components. This section does not include instructions on installing any wiring. Steps: 1. Install the steel wall mounting bracket using (4) 5/8”x5” Lag bolts and expansion anchors* on the approved mounting surface.
PS2000 Installation Instructions 4. Perform a continuity test on the CAT5e Ethernet wire to ensure connectivity before mounting the PEP Station. If an Internet connection is not available at the time of start-up the station will not become active. 5. Install the electric vehicle parking signage. Two signs per charging station are required, see Figure 24. This sign can be purchased at www.evsigns.com or by calling the Creative Retail Design Group at (866) 439-6233.
PS2000 Installation Instructions Component housing installed and commissioned by Diebold, Inc 9”x 11”x 12” Steel mounting bracket 2’-5” (4) 5/8”x5” Lag bolts and expansion anchors secured to one of the wall types indicated in Step 1, P. 19 or approved equivalent 1 ¼” Conduit with ¾” conduit behind Grade Rev. 4.1—12.12.13 Front View Side View Figure 26 Figure 27 For more information contact Hubbell Wiring Device Kellems Toll free (800) 288-6000 or www.hubbell-wiring.
PS2000 Installation Instructions 3.4 Securing the component housing and wiring the PEP Station The following set of instructions outlines the process for securing the PEP Station component housing to the wall mount bracket. See Figure 28 which shows the rear of the enclosure. The sealing gasket is shown beneath the enclosure. The large and small conduit bushings, flat washers, locking washers, and nuts are shown below the enclosure. Steps: 1.
PS2000 Installation Instructions Tamper proof screw threaded inserts Steel mounting plate secured to approved wall with (4) 5/8”x5” Lag bolts Sealing gasket 1 ¼” Conduit stub sleeve ¾” Conduit stub sleeve (4) ½” Flat washers (4) ½” Locking washers (4) ½” x 1 ½” bolts Figure 28 Rev. 4.1—12.12.13 For more information contact Hubbell Wiring Device Kellems Toll free (800) 288-6000 or www.hubbell-wiring.
PS2000 Installation Instructions 4.0 Startup Procedure The following set of instructions outlines the process to startup the PEP Station. Steps: 1. Activate power to both circuits of the PEP Station. 2. The unit will begin starting up automatically. This process will look similar to the start up procedure for any PC. After about 4-5 minutes have elapsed, verify that the screen shown below in Figure 29 is displayed.
