Instruction manual

DONOTSETDEPTHOF CUTMORETHAN
_" (FIG.#23). IF DEPTHOFCUTIS MORE
THAN %",THEEDGE'E' OFWORKPIECEWHENSLIOtNG
ACROSSWILL INTERFEREWITHPORTION'P' OFGUARD.THE
GUARDTHENWILLNOTRETRACTINSIDEFENCE,ANDYOU
WILLNOTBEABLETOSLIDEWORKPIECEACROSSTHEBITTO
MAKETHECUT,SEEFIG.#24.
5. POsitionworkpiecebetweenclampplate andpush block such
that its side is held flushagainstfaceof the unitizedfence,el_(ito
becut is restingon the edgeof the table top hole andedge
markedwith lines'A'and 'B' is facingthe routerbit. Clamp
workpiecein this position by snuglytightening the wing nut on
clamp rod while makingsurethat clamp platestays orientedon
workpieceas shownin Fig.#21. (This will retract guard inside the
fenceandprovideaccessto the bit for making adjustments.MAKE
SUREROUTERIS UNPLUGGEDWHENPOSITIONINGAND
CLAMPINGWORKPIECEAND MAKINGADJUSTMENTS)
NOTE:Tightenwingnut just enoughto clamp workpiece in
position. OVERTIGHTENINGwing nut could causebinding in tim
sliding motion of push block, which in turn may resultin variations
andlor steps in thefinishedtenon surface when cut. SeeFig, #25.
6. Slideworkpiececloseto the bit andadjust unitizedfenceand
the router as describedbefore,so that outer-most cutting edgeof
bit is alignedwith line'A'and top cutting edgeof bit is alignedwith
line 'B'. SeeFig,#21.Tightlysecurethe fenceand the router, as
describedbefore in ADJUSTINGDEPTHANDHEIGHTOFCUT.
7. Slidepushblockandworkpiece backto let guard swing out to
its normal positionasshown in Fig. #14.
8. Turn router and wet/dryvac 'ON'. Whileholding push biock
GUIDEWORKPIECEAGAINSTFENCEWITH BOTHHANDS(Fig.
#23 & #24) and FINGERSATSAFEDISTANCEABOVEGUARD
ANDSPINNINGBIT.Feedworkpieceacross the bit to makeFULL
DEPTHOFCUTtN ONEPASS(DONOTSTOPFEEDUNTIL
WORKPIECEIS FARENOUGHBEYONDSPINNINGBITTOALLOW
GUARDTO RETRACTOUTFULLYTOITSNORMALPOSITION).
NOTE:Clampand test cut a pieceof scrapwood Io ci:leckyour
adjustmentsbeforemakingyour finishedcut.
9. Turnrouter and wet/dry vac 'OFF'.Unclampworkpieceand slide
push blockback,
10. Positionand clampthe oppositeskJeof workpiece in tile same
manneras describedin Step #5 (makesure the wing nut is tight
just enoughto clamp workpiecein position and end to becut is
restingon theedgeof table top hole.} Repeatslops #7. #8,and
#9.
11, Tocut endsof the tenon, positionand clamp workpiecein the
samemanrmrasin step#5 above,exceptedgeof workpiece
should be hetdflush againstfaceof fenceand end tobecut
should be restingon edgeof table top hole, SeeFig.#24, Repeat
steps#7, #8, #9, and#10.
• " ' " , 3,"8' MAX.DEPTH
f
3,'8"&'lAX.DEPTH
o_-CUr
FIGURE22
HGURE23
EDGE "E"
_ i ¸ i :' ¸¸ ?
#IGURE24
13