CRAFr.3 _xeRouter Table :CAUTION!_Read AllInstructions Carefully (RouterNotIncluded) Solday: SEARS,ROEBUCK AndCO. 3333 BeverlyRoad, HoffmanEstates,IL 60179 Made In U,S.A. i i Pa_ No. 49L CN:59 Printed h7U,S.A.
FAILURETO HEEDALLSAFETYAND OPERATINGINSTRUCTIONS ANDWARNINGSREGARDINGUSEOFTHIS PRODUCTCANRESULT IN SERIOUS80DILY INJURY. GENERAL SAFETYINSTRUCTIONS FORPOWERTOOLS 1. KNOWYOURPOWERTOOL Readthe owner's manualcarefully.Learn its applicationand limitationsas well asthe specific potential hazardspeculiarto this toot. 2.
ENERALSAFETYI UCTI THE LEWITH UNITIZEDFENCE. 1. ALWAYSUSEEYEPROTECTION Theoperationof any powertoo! can result in foreign objects being throwninto the eyes,which can result in severeeyedamage. Alwayswear safety goggles beforecommencing power tool operation,Safetygoggles are availableat Searsretail or catalog stores, 11. WHENENDCUTTINGONWORKPIECES'4" WIDEOR LESS, CLAMPAND HOLDAND FEEDTHE WORKPIECE WITHTHE PUSH BLOCKUSINGBOTHHANDS,AS SHOWNiN FIG. #23.
INTRODUCTION How often haveyou neededa large guiding surfaceon a router table? Your CraftsmanRouter Tablewith UnitizedFencecomes with ttle following: • A unique 4" high unitizedfence designedto assist end grain routing for makingtenons, sliding dovetailsand tongue and groovejoints along with most edgeand face cutting operations. • A speciallydesignedpush block with quick clamp for back up and clamping boards up to 4"width for end grain routing.
ASSEMBLYOF EXTENSIONSAND LEGS t. Toassemblethe EXTENSIONS and LEGSto ROUTERTABLE, placetable, top side down, on a smooth, flat surfi_ce,and position the LEGSand EXTENSIONS relativeto the TABLEas shown in Figure1. htsert the #10-32 x Yi' screwthrough the LEGand install lock washer and nut. This is to be done for eachtable leg. 2, Makesure all screws and nuts are securelytightened, 3. Turnthe tabletop side up and checkto see that tfm EXTENSIONS are evenwith or slightly belowthe table top.
SELECTINGAND INSTALLING[ABLEINSERTS 1.With the desiredbit in the router, selecta table insert which has a center hole slightly larger thanthe diameter of the router [)it. Note: Forbits larger than approximately!_;" diameter,do not usean insert, 2, Thetable insertsare designedto be snappedinto the router table. Stidethe large tang under the edgeof the large hole in the router tableas shown in Fig. #3.
1. Placethe unitizedfence upsidedown on a flat surface as shown in Fig. #5a & #Sb. 2. Orient the retractableguard as shown in Fig, #5a & #5b. Positionand hold the spring over its hub such that formed end of spring wraps over the guard as shown in Fig. #So & #5b. 3. While holding the spring overthe hub, and formed end over the guard, position and press the straight leg of spring against surface 'X' to align hole in hub over boss on unitizedfence (see Fig. #5a & #5b).
i !, Screw the small end of clamp rod into threadedhole m clamp ptateuntil the platebottoms on its shoulder (make sure clamp plate is orientedsuch that letter "C" is facing outwardsas shown in Fig,//7). 'FLAT WASHER 2. Tightlysecure clamp plateto clamp rod using _" helical lock washerand a hex nut. " PUSH BLOCK 3, Insert the opposite threadedend of clamp rod through hole in pushblock, and install a flat washer and a wing nut on to it.
THEROUTERTABLEMUSTALWAYSBEFIRMLYAND SECURELY MOUNTEDTOA WORK SURFACEBEFOREUSE. FAILURETO DO SO COULDCAUSETABLETOTIP OVERORSLIDE,RESUL.TING IN PROPERTYDAMAGEANDIORSERIOUSPERSONA[.INJURY, Eachleg has (4} lloles at the bottom for mounting. Firmly secure router table to work surface usingappropriate fasteneis (not provided)as shown in Fig, #10. Attach 1"x 6"or 2" x 6"skids to bottom of legs as shown in Fig. #10. then securetable firmly to work surface.
Assembleprotractor headtOmiter bar as shown in Fig. #13. ,_" 1. Measuredistancefrom each end of unitized fence to edge 'E' of miter bar slot on thetable as shown in Fig. #t4. If both distances are the same,the fence is parallelto miter bar sfot. !t not, loosen largeknobs and adjust fenceaccordingly,Tighten both knobs. __"t¢"*......._ .. _4-417X 3/4 LG PANHEAD MACHINE SCREW -_-- POtNTER / 2. Position miter gaugeon tableas shown in Fig #14. 3,'t6'f'ALNUT...............
4. Raiseor lower the _outeruntil top cutting edg(_cf bd _,._ _f!:(m,}d with line 'B. (Refer to your router ownel's !rla,llual hji' adjusliq_ I your router proper}y).
2_Adjusl depthof(;ut (material youwanttoremove) and router bit Ileight as d_,scribedbefore. Tightenboth large knobs to lock fence on table. Tightly securethe router,(MAKE SUREROUTERtS UNPLUGGEDWHENMAKINGADJUSTMENTS,) 3. Testcut a piece of scrap wood to make sure your adjuslments are satisfactory.
DONOTSETDEPTHOF CUTMORETHAN _" (FIG. #23). IF DEPTHOFCUTIS MORE THAN %",THEEDGE'E' OFWORKPIECE WHENSLIOtNG ACROSSWILL INTERFERE WITH PORTION'P' OFGUARD.THE GUARDTHENWILL NOTRETRACTINSIDEFENCE,ANDYOU WILL NOTBEABLETOSLIDEWORKPIECE ACROSSTHEBIT TO MAKETHE CUT,SEEFIG. #24. • " ' " 3,"8' MAX. DEPTH f 5.
NOTE:When cutting tenons,alwaysclamp work[)ic(:_,_,_.Ati, (:nd to be cut resting on edgeof tabletop hote,1his will inmnuizeste_s m finished tenor] surface (Fig.#25) due to w.triationsin lhe tabletop flatness, ALWAYSCUTFULLDEPTHON ALL4 SIDES OFTENONIN ONEPASSACROSSTHE6IT, ONCETHESIDESARECUTANDIF STEPSOROTHER IMPERFECTIONS ARENOTICEDON FINISHEDTENONSURFACE, CLEANTHEMWITH WOO0CHISEL,SANDPAPERORFILE, ETC.
4. S(;cureivllgh!(!n br}thkn(}b::_ and i i)WER ll-fi} f_lJ_&iq_: _,_');.;_:t:_ THEBIT 5. Make,die cut fly sli(lmg,shai[,hi _,,_I!j-;_' o! wo_kpiecea :lamStt!]e fence.(For eachsucc_ssve cut, the fence would needto bc readjtJsted.) NOTE:Testcol a pieceof scrap wood before making yotir finish(!d cut. Feedworkpiecein the direction d arrow shown on _er_c_ _,label (Fig.//28). NOTE:When routing deep cuts (conboiled by router bit) in a workpie(,e,remove material in incrementsto prevent your router from overloading.
PARTSLIST FORCRAFTSMANROUTERTABLE ! -_ 4t MODELNO. 25481 5.I .3_ 3,t7.28.31 _'_.._ ..... 36 '_,_h- ' lb {t[Lt&WaIIIiMB 25,4 29 t 27 40 t6 -';'i;'_ ,/ 30 J [ / J 14 39 / " :__ / 29 Key No. PartNO, Description Quan, Key No, ! 31L-431 CastRouter TableTop 1 22 Parl No. 29L-648 Oescrtlltlon PushBlock 2 29LCN-985 TableLeg_ 4 23 3 4 F29A*306-41 Y_"O.D.x ?d' !O, x/,_" FiatWasher ' F29A-489-10 Hex.
