Serial Number ROUTER-RECREATOR SHOWN WITH SEARS ROUTER AND LEG SET ............ Model and serial number may be found on a pfate attached to the yoke assembly. You should record both model and serial number in a safe place for future use. ROUTER-RECREA CAUTmON: Read TOR GENERAL and ADDITIONAL SAFETY .... ® assembly iNSTRUCTIONS ® operating carefully o repair Sold_by Part No. 76005 SEARS, ROEBUCK AND parts CO., Chicago, 1L. 60684 U.S.A.
This warranty g Yes you specif c egal rights, and you may also have other rights which vary from State to state; _ SEARSI ROEBUCK Before =operating owner's manuals The General co mbinaUon AND CO., DEPT. 69B/731A Sears ToWer. Chicago, the Recreator read and understand and affixed warnings. Safety Instructions as a "power tool." which genera!l safety instructions follow apply your to your Router Router IL 60684 and Router Recreator and Router Recreator for power tools 1.
additional safety instructions for router-recreator 3. KEEP HANDS CLEAR OF BITS AND WORKING AREA. 1. ALWAYS USE EYE PROTECTION. The operation of any cutting tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI Z87.! before commencing cutting tool operation. We recommend Wide Vision Safety Mask for use over goggles.., available at Sears retail or catalog stores.
ntroduchon Thank :you for- the purchase of your, Router Recreator we think 0neof the most exciting and - _ ,:_,_ ,_ __L__ ..,:_:n._i" ":"r_ creaEivetuon_ w G,,)llle.alU g .... H yed =. . : .... In order tofaclitate;handlingand.minimiZe and more enjoyable operatiOn later, "tart b " '- :' " "; " " _ y cnect_ ng anQ accoun[ ng mr all the loose --arts . If an yp-art s are missing " ; " ";"me car_on " p cnecK once more, then contact your local Sears Retail or Catalog outlet for replacement.
assembly THE FOLLOWING TOOLS WiLL BE REQUIRED FOR ASSEMBLY AND ALIGNMENT 1/8" 5/32" Socket head setscrew wrenches Pliers 9/16" wrench 5/8" wrench 7/16" wrench 3/8" wrench (supplied) Combination I. BASE Square Tape measure -- medium ASSEMBLY Working in a welt lit, clean area is always a plus. It's also a good idea to place all hardware (nuts and bolts) in a bowl or other suitable container so they're easily accessible and don't get scattered.
CHECK FOR SQUARENESS OF CORNERS BEFORE TIGHTENING : When assembling the above pieces the screws until you have checked the assembly with your square. do not tighten all four cornerS of \ Instafl a third Shelf Board horizontally us_ngthe last two holes in the:top of each Track Bracket, The Shelf Brackets should be on the underside of the Shelf and sus pended from the Track Brackets by four 1-1/4 inch Pan head screws and four Hex nuts as shown.
l!. YOKE D ASSEMBLY Step two will require the following ITEM parts: DESCRJPT|ON QTY, A B C 5" Pulleys ............................. Pulley Shaft Collars ................... Socket Head Setscrews, I/4-20 x t/4" D E F G Pulley Shaft ........................... Yoke Sub-Assembly ................... Counterweight Shaft ................... Pan Head Screws, 10-32 x 3/4" H J K L Stylus Mount Large Knob Small Knob Socket Head .......................... ........................... ......................
de the Pulley shaft through the bearings at the .rear of the Y0ke Assembly followed by the shaft Collars _ one or1 each side of the Yoke as shown, install 1/4 inchsetsCrew in thethreaded h01e in each of the Collars. The Collars should not be at this time. Slide the 5 inch Track Pulleys o n to the Pulley Shaft with the hub of the pulley (area which contains the setscrew) facing toward the Yoke as shown. This Shaft shoulc_ extend beyond the Pulleys approximately 1/8 inch on each end.
Place the threaded end of one cable through the small hole in the tab at the front end of the pulley track as shown. Wrap the cable one time around the pulley and then push it through the hole in the tab at the rear of the track. While applying slight tension on the cable, with the aid of pliers, install the 3/8 inch washer followed by the 8-32 Hex Nut on the threaded end of the cable as shown. Repeat the cable installation on the other pulley. Check for free movement of the pulleys.
assembly It may be necessary which accompanied removing the router to consult the owners' manual your router for assistance in from it's base. Slip the motor assembly into the hole formed by the clamp and router mount, Place any protrusions SLiCh as elevation gear racks in the recess in the Router Mount or in the gap between the Router Mount and Clamp. Tighten the four pan head sc rews.
A V. iNSTALLATiON COUNTERWEIGHT OF THE Needed for step five i ITEM A B DESCRIPTION Counterweight ........................ Cord Hook ............................ Screw the Cord Hook 2 or 3 turns, Slide shaft, QTY, the Counterweight into 1 1 the Counterweight onto the about Counterweight Move the Counterweight on the shaft compensating the weight of the motor, yoke assembly, and router base if mounted on yoke.
.'H Vl. INSTALLING Parts required 2 ea Pulley THE PULLEY GUARDS -Guards Loosen the 1/4-20 located at the top assembly. x 1-1/4 inch pan head of each corner of the screw frame Remove the 1/4-20 x 1/2 inch pan head screw and 1/4-20 Hex nut from the top of each corner of the frame assembly. Place the pulley cover over the pulley and align the slot at the front of the guard with the 1-1/4 inch pan head screw and re-install the 1/2 inch pan head screw through the holes in the side of the guard.
alignment ALIGNING YOUR ROUTER RECREATOR Proper alignment of your Router Recreator is essential for accurate results. Although your Recreator is designed to maintain its' alignment, it is suggested that you check the pulley tracking and Router/Stylus alignment not only before beginning a project, but'occasionally during the project itself. Remove the two Stylus Rods from bag, Place the 1/4 inch end of one of in the chuck of the router, Snug the with the Router Chuck Wrench Router).
alignment Slide the Yoke Assembly either left or right on the p u[tey Shaft u ntit the Stylus in the route r centers on the-righthand Set _af holes in the front Shelf Board. / While holding the router Stylus Rod in place, (centeriine of righthand holes) loosen the Stylus MoUnt sets_crews and slide the mount left or r ght untd the secdnd Stylus aligns with the lefthand set of h 01es.
operation GENERAL OPERATING 1. Most projects undertaken with the Router Recreator will require some time to complete. Make sure when you begin your work that you are comfortable. Although your Recreator can be operated from a standing position you'll find a chair will be helpful, 4. The wing nuts on the tilt plate may be loosened which allows you to orient the stylus and bit to perform some relief work although most work will be done with the bit and stylus perpendicular to the piece.
MOUNT VERTICALLY {VARIOUS SPACINGS) MOUNT ON TOP OF SHELF BRACKET \ MOUNT DIRECTLY TO CORNER BRACKET MOUNT TO BOTTOM OF SHELFBRACKET THREE DIMENSIONAL CARVING When Ca_'ving three dimensional objects bear in mind that the capacities of your Recreator will limit you to an object not more than 8 inches in diameter and 8 inches taif. Measure the master to make sure it is within these limits before proceeding. , 8 _ _=,.
The two work mounts will be required for 3 dimensional carving. The master and workplace can be attached to the work mounts by either wood screws or carpenters glue and must be mounted on the same side of the work mount as the threaded T nut. By drilling pilot holes in the work mount the master and workplace can be secured with 1-3/4 inch wood screws. Make sure the heads of the screws are counter-sunk to prevent any interference.
operation With adequate eye protection in place, plug the router motor in. While holding one of the Control knobs to insure that the bit is free of the workpiece, turn the switch on. Using two hands, one on the large knob the second on the small black knob, gently stroke the router bit into the workpiece. The stylus will guide from the master and the profile of the master will soon begin to appear in the workpiece.
TILT PLATE WING NUTS As the carving begins to take shape some undercut work may be necessary. This can be accomplished by loosening two wing nuts near the yoke tilt plate, titting the yoke assembly to the desired angle and then re-tightening the wing nuts. "Always turn the router off when pivoting the yoke or making any adjustment," After the object is nearing completion you may find it necessary to re-mount the master and workpiece in a vertical plane rather than horizontal.
ii" n operatlo / / After the desired finish s achieved, additional detail can' be addedw th hand sculpturing tools ora small engraving tool. Remove:the workpiece and master from the work mount and if glued, any residue can be removed from: the work mounts or workpieces with sand paper, SIGN MAKING LEFT HAND SHAFT COLLAR Signs can be duplicated from originals or reproduced from a drawing.
SHAFT LOCK COLLARS tn addition to the shaft lock collars, shaft lock brackets are also provided. These can be slipped under the outside tip of the pulley cover guards and the hole in t:he bracket placed on the pulley shaft. The opposite end of the bracket which is slotted can be screwed to the corner track bracket with a 1/2 inch pan head screw, Iockwasher, and wing nut These shaft lock brackets will immobilize the pulley sh aft and only permit the yoke assem bly to travel left to right or right to left.
operat i on iATIVE " EDGING A molded or decorative-edge can be added to most rectangular shaped pieces of stock with your Recreator, a decorative edging bit and the router work arbor set; i : Set the two inner shelf boards as prescribed for sign making, Check :for parallelism between the Recreator and the workpiece by us ng the pilot section of the work arbor. A. Touch the pilot to the edge of the workpiece the front of the Recreator. at B.
SPINDLE DECORATnNG Your Recreator is also capable of adding decorative rings, or axial veins and grooves on spindles up to 24 inches long_ These decorative cuts can be made from a drawing template or an existing turning, Some exact duplicates of original turnings may not be possible because of the contours that are available from router bits, MOUNTING THE SPINDLE This operation will require 1 1 1 3 1 Work Mount 3/8-!6 x 1-1/2 inch Hex head cone point spindle mount 3/8"-16 Hex Jam nuts.
Jld now be pbsSible to rotate the workpiece by L9/16 wrench on theHex head bolt located center wobble should be etectable. If the spindle :is not secure in its mounting do not attempt to operate until the necessary adjustments have been made. Mount the sketch on the back up board installed on the left side of the Recreator. Install a 1/4 inch stylus Select a bit desired the router chuck. in the stylus for the first which is mount.
recommended accessories ITEM Leg Set ................................ Recreator Bit Assortment ................ Casters ................................ Face Shield ............................ Portable Electric Tool Handbook .......... CAT. NO.
PARTS LIST FOR CRAFTSMAN ROUTER*RECREATOR MODEL NO. 113.251890 " 2 2 4 1 11 12 7 o 23 8 0 15 6 21 0 I 24 21 19 25 5 is _26 6 27 31 25 28 17 / 42 15 8 39 / 29 30 I 37 32 -7 I 32 \ o \ 33 0 4s--@ _47 0 0 °2! i: O J \ O 26 j// J J J J J /
PARTS LIST Part No. Key NO. --i 1 2 3 4 5 6 7 8 9 10 11 12 !3 !4 !5 16 17 ST D512505 176025 76007 63221 76021 76028 STD512515 STD541025 STD54!008 STD551008 STD551225 76009 76024 STD541625 76020 '76019 STD503103 18 STD328052 19 60372 20 STD502502 21 22 23 24 25 26 27 FOR STD541237 76022 76010 76026 76001 76000 76004 CRAFTSMAN ROUTER-RECREATOR Part No. Key No. Description MODEL NO. 113.
ears i ROU'rER-RECREAIOR SERVaCE MODEL NO. 113.251890 HOW TO ORDER REPAnR PARTS Now that you have purchased your Router-Recreator, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number on a plate attached of your Router-Recreator to the yoke assembly.
