Save This Manual For Future Reference Operators Manual MODEL NO. 113.198311 10" RADIAL SAW WITH 44" CABINET Serial Number Model and serial numbers may be found at the rear of the base. You should record both model and serial number in a safe place for future use. CRRFTgMRN 10-INCH RADIAL SAW CAUTION: READ ALL INSTRUCTIONS CAREFULLY Sold by SEARS, ROEBUCK Part No. SP5103 • Assembly • Operating • Repair parts AND CO., Chicago, IL. 60684 U.S.A. Printed in U.S.A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. SEARS This warranty applies only while this product is used in the United States. This warranty state.
Safety Information The operator's manual contains safety information, instructions and signs for your protection against serious injuries, including: Loss of fingers, hand, with the saw blade. arm or leg from contact Eye injuries, including being blinded from being hit by a thrown workpiece, workpiece chips or pieces of the saw blade. Impact injuries, including broken bones and internal organ damage, from being hit by a thrown workpiece, workpiece chips or pieces of the saw blade. Major Hazards 1.
3. Wrong Way Feed Wrong way feed is feeding the workpiece into the end of the saw with the anti-kickback pawls. The workpiece can be grabbed by the blade and pull your hands into the blade before you can let go or pull back. Fingers, hand or arm can be cut off. can Wear safety goggles. Fig. 6 Safety Goggles Wrong be blinded Safety Sign Way Feed. _i, DANGER: Follow the 8 steps listed below to reduce or eliminate the risk of Fingers,hand, arm can be cut off.
Personal Saw Safety 1. Wear safety goggles labeled "ANSI Z87.1" on the package. Do not wear regular glasses, they are not safety glasses. 4. Wear hearing protectors, ear plugs or muffs, if you use the saw daily. Work Don't over- and 4. Use clamps or vice to hold workpiece when practical. It's safer than using your hands and frees them to operate the saw. 5. Do not force the saw, saw blade or accessories to do jobs they are not designed to do. Area Safety 1.
14.Rip workpieces that are longer than the diameter of the blade being used.Do not rip a workpiece that is shorter than the diameter of the blade being used. 15. Cut only one workpiece at a time. Do not cut stackedworkpieces or lay them edge to edge for cutting. Safety Labels 1. Wrong way feed label located feed end of the blade guard. 2. Helpers can be hit by a thrown workpiece, workpiece chips or pieces of the blade. Use table extensions or other supports. Do not use helpers.
Puttin Your Saw To ether J Your radial arm saw is easy to put together, however it will take time. Ask a friend to E help, and follow these assembly instructions. It is important for your safety, and for the quality of your cuts, that the saw be put together with care. '_ WARNING: Plugging \ A G F D the saw in during assembly can result in electrical shock or your fingers, hand, or arm being cut off from blade contact. Do not plug in the saw at any time during assembly.
4. Open the loose parts bags, and sort the contents into piles on the floor or table. This will make it easier for you to find the part(s) you need during assembly. A. Handwheel Assembly .................... B. Shaft Wrench ............................. 1 1 C. Arbor 1 Wrench ............................ J. Rip Indicator ............................. K. Bevel Indicator ........................... 2 1 L. Motor Support Cap ...................... M. Pan Hd. Screw 10-32 x 1/2 ..............
T. Pan Hd. U. Washer V. Rubber W. U-Clip X. Tee Nut Screw Ty "T" 1/ 4-20 x 1-1 / 2 .... 17/64 x 5/8 x 1/32 .............. Bushing .......................... 1/ 4-20 ............................ .................................. 5 5 5 5 3 Y. Soc. Set Screw 1/4-20 x 7/8 .............. Z. Pan Hd. Screw Ty AB 1/4 x 1-1/4 ....... AA. Washer 17/64 x 3/4 x 1/16 ............. AB. Table Slide Button ..................... 3 4 4 2 Information 1.
Left Ao B. C. D. E. F. G. H. I. Side Panel ....................... 1 Right Shelf Side Panel ..................... ................................. 1 1 Under Skirts Support ....................... ................................ 1 2 Front Shelf 1 Corner Stiffener Brackets ................. ...................... Spacers ............................... Rear Shelf Stiffener .................. 2.
9. Put a lockwasher and tighten socket. using and hex nut on each a 7/16 inch wrench 13. Put two truss head bolts through panel and spacer, one on each side. bolt or right side 14. Put a lockwasher and hex nut on each bolt and tighten using a 7/16 inch wrench or socket. 10. Find the right and left side panels. Look carefully to find the "R" and "L" stamped in the metal near the center of the wide edge. These stamps are the easiest way to tell the right sidepanel from the left. (Figure 16) 15.
21. Turn the cabinet skirts to the on the front the back. right side up. Attach the 25. Repeat Skirt on the left side of the 26. Put a truss head bolt through the back of the right spacer and front edge of the shelf. (Figure 21) 19) ., 23-24 shelf. top of the side panels, with one of the cabinet and the other on (Figure steps Rear Right Side Panel t'\ f----i Shelf i i I -3 I I .... s Skirt Shelf Left Side Panel / Front Side Panel Fig. 19 22. Use and Fig.
WARNING: Saw blade can roll for- S ward toward you if the leveling feet are not correctly adjusted. Workpiece or saw can move unexpectedly if cabinet rocks. Fingers, hand, or arm can be cut off from blade contact. Adjust leveling feet before using your saw. 33. If the leveling saw slightly higher cabinet does If the leveling than feet cabinet foot than the rear, rocks, go to step the bottom hex using a 9/16 the top 36. Adjust the lower until the rear, go to step raise 35.
6. Place the motor the saw and remove on the center the three channel table If the bevel of boards and yoke, unlock locknut fence. 8. Slide the motor support. Make onto sure the motor that the motor touches the bevel on the to step 7. Remove the lock nut and flat washer the motor pivot support. (Figure 25) lock 9 and motor repeat, the left side of the lock and pivot tighten support.
Attaching Trim Ledge and Trim Caps 4. Reach through the top of the saw and use two screws to hold the trim cap in place. Tighten using a Phillips screwdriver. 5. Repeat 1. Hold the trim ledge against the front of the saw. steps 3-4 with the left trim cap. Mounting 2. Reach through the top of the saw and use four screws to fasten the trim ledge in place. Tighten using a Phillips screwdriver.
Eccentric Eccentric Circle Tab Circle Slide Button Table Rail "_ Slide Square Hole---- Front Table - Upside Down Lock Handle With Mounting Plate Underneath Fig. 34 Fig. 33 8. Push a sfide button through the small hole in front of the eccentric circle on each table 3. Slide the rod through one of the square holes in the front of the saw. Then put the hex head bolt through the round hole above it. (Figure 33) 4. Put another the bolt and or socket. 5.
Mounting The following front table: Tee A. the Front Table parts are used to mount Nuts ......................... B. U-Clips C. Mounting Screws Rubber Grommets D. E. F. Hex 1/4-20 Head Washers the 3 .................... Bolts 5 1/4-20 x l-l/2 ................ 1/4-20x5/8 17/64-5/8xl/32 ..... ......... 5 5 2 ............ B A Io]== 5 C Fig. 30 D F E 3. Slide one U-clip over the hole in the left side of the center channel as shown. (Figure 4.
7. Place the front table on the saw so that the mounting screws line up with the U-clips. The front table should extend about one inch beyond the trim caps. 8. Start the mounting screws into the U-clips using a Phillips screwdriver. Tighten the screws until the heads are just touching the table. Make sure that the table is not squeezing the rubber grommets. Otherwise, leveling the table later on will be difficult. 9. Start the leveling screws into the leveling holes using a 1/8 inch Hex-L wrench.
Location and Function of Controls Fig. 42 - Radial Saw Controls On/Off AI& WARNING: The saw can start accidentally or be used by children and others when the yellow key is left in the red switch. Always remove the yellow key when the saw is off, and keep it out of the reach and sight of children. Switch The on!off switch turns the power to the saw on and off. To turn the saw on, put the yellow key into the red switch and then pull the switch to the right.
Bevel Lock The bevel lock is used to hold the blade at various angles to the table. To unlock the bevel lock, move the lock to the right. Always hold the motor when you unlock the bevel lock. (Figure 46) '_, CAUTION' The motor is heavy and can swing down quickly. You can be cut or injured by the arbor shaft or blade. Hold the motor when you unlock the bevel lock. Fig. 44 - Miter Lock - Unlocked To lock the miter lock, push the lock to the left. (Figure 45) Fig.
swivel lock when the motor There are five pre-set bevel angles at -90 °, -45 °, 0°, 45 °, and 90 °. To unlock the bevel lock when the blade is at one of these angles, move the bevel lock all the way to the right and turn the motor while holding the lock in this position. Swivel is in one of these positions, stand facing the saw handle, pull the swivel lock all the way toward you, and turn the motor as you hold the lock in this position.
Handwheel The handwheel radial arm. controls the height of the To raise the radial arm, turn the handwheel clockwise. To lower the radial arm, turn the handwheel counterclockwise. (Figure 52) Fig. 52- Handwheel One complete turn of the handwheel the arm 1/16 inch. moves The handle can be folded in by pushing the red button while pushing the handle in. All Controls Always lock the miter, swivel and bevel locks before making a cut on your radial arm saw. When ripping, the rip lock must also be locked.
Alignment of the Blade 1. Use a 1/8" hex "L"wrench to loosen four screws in the front of the column The blade of your radial arm saw must be aligned properly for two reasons: to make cuts accurate, and to prevent binding of the blade and workpiece which can cause jams or thrown workpieces. support. (Figure the 53) Four Socket These adjustments must be done in order, before using your saw for the first time. If they are not done in order the saw will not cut accurately.
3. Unlock the bevel lock to release the motor. Hold onto the motor as you do this. Leveling Front Table. The goal of this adjustment is to make the front work table flat and parallel to the radial arm. In order to do this, you will choose four points on the table. When these four points are level, the entire table should be level. You will use two methods to make the four points level: '_ CAUTION: The motor is heavy and can swing down quickly. You can be cut or injured if the arbor shaft hits you.
8. Unlock the right line. the miter until lock the arbor and shaft swing the is over 9. Mark the point on the line under ter of the arbor shaft. 10. Move the shaft is over front table. arm the and motor right line until arm the 18. Move the arbor shaft over another point. Do not change the elevation of the arm. to right 19. Tighten the mounting screws and/or leveling screws until the handle of the arbor wrench just fits between this point and the arbor shaft.
2. Lock table the table locks, locks. If you go directly to step cannot lock the 5. 3. Pull up on the fence. 4. If the fence is held firmly, no change is needed. Go to the next section, or o o If the fence is loose and can be pulled position, go to step 5. out of 5. Unlock the table locks. 6. Loosen the nuts under using a 7/16 inch wrench (Figure 60) Fig. 59 25. Lock the bevel lock, rip lock, swivel lock and miter lock. Adjusting the circular clamps or socket.
Squaring Crosscut Travel _i_ CAUTION: The blade must travel perpendieular to the fence along the radial arm in order for crosscuts to be accurate. If the radial arm is not nuts may warp and ting. Use the arbor perpendicular to the fence, there will be a slight miter angle in all crosscuts. 4. _l_ WARNING" Plugging tion and the radial lock the arm miter directional blade, front arrow and the side teeth 6.
If the blade tried to "walk" on the square, tighten the top left screw to move the arm to the right. Then tighten the top right screw to meet the column. Go to step 14. 14. Move radial the motor arm. Repeat tooth just Then go to step 15. touches Tighten back step the forth 13 until square along the the marked at all points. 15.
22. Set miter indicator shown. (Figure 64) on 0° position as 4. Turn the blade with your hand several times and check to see if the square is flush with the blade. 5. If the square is flush with the blade after each rotation, no change is needed. (Figure 66) Go to the next section, or If there is a gap between the square the blade after any rotation (Figure to step 6. Fig. 64 and the 66), go Right 23.
If there 9. Hold the motor tightly and lock the bevel lock. Do not let the motor move out of place. blade is a gap after between any the rotation, square go back and the to step 6 and repeat. 10. Check the square to make still flush with the blade. 11. Tighten 12. Raise 1-1/2 sure that it is the four screws behind the radial inches above arm the until 19. Install one bevel into scale indicator the opening by inserting in the yoke.
4. Turn the blade with your hand several times and check to see if the square is flush with the blade. 5. If the square is flush with the blade after each rotation, no change is needed. (Figure 71) Go to the next section, or If there is a gap between the square and the blade after any rotation, go to step 6. (Figure 71) Fence Fig. 72 I Square 8. Hold the square in place and turn the motor until the square is flush with the blade. Right Fence 9. Hold the saw handle swivel lock.
Squaring 1. Unlock the swivel to the out-rip tween the 4. Turn the blade with your hand several times and check to see if the square is flush with the blade. Blade to Table for Ripping lock position blade and with and fence. turn the motor the motor (Figure 5. If the square is flush with the blade after each rotation (Figure 75) go to step 11, or be- 73) If there is a gap between the square and the blade after any rotation (Figure 75), go to step 6.
hand. Try to keep the carriage bearing from turning. 7. Hold the square in place and use the 9/16 inch wrench to turn the bolt until the square is flush with the blade. 8. Hold the bolt firmly, and retighten nut using a 1/2 inch wrench. 9. Turn the blade several see if the square times 15.
Making Blade Parallel Table to J-;:- These steps are done to help prevent the workpiece from being thrown or damaged when the saw is used for edging. /_............ _ Saw Ha / >,,,,,/--,il _ Ld I'1 k___!_, '_", I I II-_P] -'_ I I I IV'-" I LI aYi.._P_ -__ ,r' --% _--_- -: _- _" Framing Square I b ==_! I Fig. 79 6. Lower the radial arm until the blade just rests on the edge of the framing square. Make sure that the square is on the blade and not on the set of a tooth. 7.
9. Unlock 10. Loosen the bevel lock. 16. Turn the blade with your hand several times and check to see if the square is flush with the blade. the two screws on the back of the motor support using a 1/8 inch hex-L wrench and pliers if necessary. (Figure 81) _l_ WARNING" The hex-L wrench 17. If the square is flush with the blade after each rotation, go to step 18, or may If there is a gap between the square and the blade, go back to step 9 and repeat. break when used with pliers to loosen screws.
/k WARNING: Kickback can occur if 3. Make sure that the lower edge of the guard is parallel to the table. (Figure 85) the spreader is not in line with the blade. You can be injured or killed. Always adjust the spreader and make sure that it is directly in line with the blade. 1. Loosen longer the guard touches clamp the metal screw plate. until (Figure 4. Tighten the guard clamp screw. 5.
13. Loosen both nuts on the spreader 1/2 inch wrench. using a 14. Slide until the spreader is against the fence with your directly hand behind the it blade. 15. Tighten both nuts using a 1/2 inch wrench. Do not move the spreader as you tighten these nuts. ISpreader 16. Check the blade and spreader again to make sure that they are both against the fence. If not, go back to step 13 and repeat. Table / 17.
Installing tors and Adjusting 3. Measures 2" from rip fence to nearest tooth on the blade and lock rip lock handle.' Rip Scale Indica- NOTE: The rip scales indicators are intended to be used for quick settings. Adjustments will be necessary for blades of different thicknesses. For greater accuracy take direct measurements between blade and fence with ruler or measuring 4. Adjust ing until upper indicator of the two trated. Out of arm.
Electrical Connections ,_, WARNING: Motor Specifications The start, AC motor used type having the following Power _i, WARNING: 1.5 2.5 120 11.5 60 Single 3450 Clockwise 3-Prong Grounding Prong Properly Grounded Outlet the factory for 120V operation. Connect to a 120V, 15-AMP, branch circuit and use a 15-AMP, time delay fuse or circuit breaker. Failure to connect in this way can result in injury from shock or fire. Fig. 89 - Plug for Less This Your saw must be properly grounded.
_1_ WARNING: Extension To maintain proper tool grounding, whenever the outlet you are planning to use for this power tool is of the two prong type do not remove or alter the grounding prong in any manner. The use of any extension cord will cause some loss of power. Use the following table to determine the minimum wire size (A.W.G.) extension cord. Use only 3- wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tool's plug.
Crosscutting Crosscutting is used to cut a workpiece to length. The workpiece is held against the fence. The saw blade is pulled through the workpiece. Cuts are usually made across the grain of the workpiece. Types of Crosscuts The basic types of crosscuts are shown below. Notice the hand and body position in each. Fig. 93 Bevel Crosscut Fig. 91 Straight Crosscut Fig. 94 Compound Crosscut Miter Fig. 95 Basic Crosscuts i Fig.
Safety Information Crosscutting 4. Fingers or hand can slip into the saw blade as you make a crosscut. Fingers, hand or arm can be cut off. Keep the hand holding the workpiece at least 8 inches to the side of the workpiece, out of the path of the saw blade. Keep hand holding the workpiece in view at all times. for Read and follow the safety information before making any type of crosscut. below _lb WARNING 1. Set guard and anti-kickback pawls to proper height to serve as a partial barrier. 5.
Blade Guard, Anti-Kickback Pawls and Spreader 10. The workpiece cannot be controlled or held stable enough to do free hand cutting. The workpiece can be thrown or slip and pull fingers and hand into the saw blade. Fingers or hand can be cut off. Set the radial arm to the desired cutting angle. Keep workpiece flat on table and solidly against the fence.
Crosscutting Use the following checklist of each new cutting of an accident. Yellow ChecMist period key removed Saw unplugged Cutting Table and Fence Kerfs at the beginning to reduce the You will need to cut a new table kerf (shallow cut) and fence kerf (slot left in the fence from sawing through it with the blade), each time a new cutting angle is used. The table kerf lets the blade cut all the way through a workpiece. risk from red switch. and switch off.
_i, WARNING: The saw blade 8. Grasp saw handle and hold your forearm in line with the saw handle as shown below. will sud- denly come toward you when lowered into the table if the rip lock is unlocked. Fingers and hand can be cut off. Lock the rip lock before and after each crosscut. Fig. 100 Crosscut Blade Guard and Body Position I'k Fig. 98 Locked 4. Lower most the touches Position radial the arm table WARNING: Saw blade can suddenly come toward you when turned on.
4. Adjust the height of the anti-kickback pawls to clear top of fence and workpiece by about 1/8 inch. The pawls and spreader help provide protection from the leading edge of blade. Making Crosscuts The following section contains safety information and instructions for making crosscuts. Anyone who uses your saw should read and follow these steps. 5. Plug saw into grounded WARNING: horizontal contact The to provide with blade guard protection the upper be the workpiece being the blade.
Pull the saw blade through the workpiece to the distance shown 12. Support and hold the workpiece down and against the fence firmly with your left hand. below. 13. Pull blade through fence and workpiece just enough to complete the cut. Fig 102 14. Return saw to its rearmost position continue to hold the saw handle. and 15. Turn saw off. 16. Wait for the blade 17. Remove to stop turning. yellow key form red switch. Fig. 102 Distance Needed to Complete Crosscut 10. Insert yellow key into red switch.
Ripping When Ripping is used to change the width of the workpiece by sawing along its length. The workpiece is fed into the saw blade. The fence is used as a guide. Rip cuts are usually made with the grain of the workpiece. Saw Positions to Use In-Rip or Out-Rip The in-rip saw position provides better visibility of both the workpiece and your hands than does the out-rip saw position. The only time you should use the out-rip saw position is when the workpiece is 14 inches or wider.
Safety Information Ripping 2. One of the most common for Read and follow the safety information before making any type of rip cut. and the most dangerous mistakes people make is to reach for the workpiece at the outfeed side of the saw. DON'T ! The below workpiece could kickback as you reach for, touch or try to pull the workpiece through the blade. You can lose your fingers, hand, or arm. The blade guard does NOT provide complete protection at outfeed end of the saw.
4. Non-thru cuts increase the chance kickback because the anti-kickback of 2. The workpiece can be grabbed by the saw blade and take off like a missile. Anyone standing in the path of the workpiece can be killed. pawls cannot always grab the irregular workpiece surface. Use a featherboard. See Cutting Accessories section on how to make and use a featherboard. 5. The workpiece can snag or hang on a fence with a kerr in it. The Wrong Way Feed, Blade Contact.
Rip Cutting Blade Guard, Anti-kickback Pawls and Spreader The blade guard, anti-kickback pawls and workpiece spreader are designed to reduce or eliminate the risk of injury from blade contact, workpiece kickback and wrong way feed. Checklist Use the following rip cutting checklist at the beginning of each new cutting period to reduce the risk of an accident.
Making a Rip Cut Table Blade Kerf Guard 1. Unplug You will need to make a table kerf before a rip cut can be made. Every time you move the blade a new distance from the fence, you will need to make a new kerf. Adjustments saw and remove 2. Put saw in In-Rip position saw arm in the 0° position. yellow key. and lock the 1. Put saw in desired rip position and lock the saw arm in the 0° position. 2. Lock rip, swivel, miter, bevel and table locks. 3.
Anti-kickback ments Pawls and Spreader 1. Go to the outfeed Adjust- Making Rip Cuts When end of the saw blade. 2. Put edge of workpiece and under the pawls. beside to Use In-Rip or Out-Rip The in-rip saw position provides better visibility of both the workpiece and your hands than does the out-rip saw position. The only time you should use the out-rip saw position is when the workpiece is 14 inches or wider. Use the in-rip position for all workpieces less than 14 inches wide. the blade 3.
_kWARNING: When making 9. Stand out of the line of the workpiece to be clear of workpiece in case of kickback. through rip cuts do not set the blade closer than 1/2 inch from the fence or auxiliary fence, your hands will be brought too close to the blade. Your fingers and hand can be cut off. Do not use a radial arm saw to rip cut less than 1/2 inch wide workpieces. 1. Set the blade to desired distance from the fence and lock the saw arm in the 0° position. 2. Lock rip, swivel, miter, locks. 3.
on the arbor could cause the dado and arbor nut to spin off. Take several passes of the dado if cut required is greater than 13/16 of an inch wide. Kickback, Blade Contact. Fingers,hand or arm can be cut off. 3. To avoid excessive load on the motor never cut a 13/16 inch wide dado deeper 1/8 inch in one pass. Follow instructions for ripping. 4. When installing the dado ways install the inside loose Fig. 115 Kickback, Blade Contact Safety Sign sure 13.
,_ WARNING: If the auxiliary fence not used when the saw arm is in the crosscut position, the molding head not be located behind the fence for and proper 3. Remove saw blade, dado, or other accessory from the saw arbor shaft before using the accessory shaft. Do not use the saw with accessories installed on both ends of the saw arbor shaft at the same time. is 0° cansafe operation. 4.
Cutting Accessories Push Fences Stick Push sticks are used during ripping when the blade is placed between 2 and 6 inches from the fence. Fences are required for all saw operations. Crosscutting requires fences with kerfs (slots) to match the path of the saw, because the saw blade is pulled through the kerf in the fence to cut the workpiece.
Auxiliary Fence and Push Block An auxiliary fence must be used if the blade is positioned between 1/2 inch and 2 inches from the fence during ripping. An auxiliary fence must always be used with a push block. Their purpose is to keep your hands away from the saw blade. They are also needed when you use the molding head.
5. Cut out a notch from the 12 inch side of Auxiliary Fence for Edging the 3/8 plywood that is 9 1/2 inches long by 3/8 inch wide. The dimensions of the remaining 3/8 plywood are shown in Fig. Make an auxiliary fence for edging: 165. • before doing edging 0° miter position. 6. Glue the 3/4 inch plywood on top of the 3/8 inch plywood so that their 12 inch sides are square, as shown; • when existing damaged.
Featherboard Featherboards are used during rip cutting to help keep the workpiece against the fence. The featherboard is clamped to the front table, so that the angled edge of the featherboard is against the workpiece on the infeed end of the blade. The other edge of the workpiece is against the fence. Make new featherboards have been damaged. when existing ones _ii_iiiili 1. Use solid (knot free) lumber 5 1/2 inches by 3/4 inch. 24 inches Fig. 126 Way to Use a Featherboard by 2.
*Recommended Item Saw blades (10" diameter with 5/8" hole) Caster Sanding Drum Drill Chuck and Key Cat. No.
Glossary Molding Cut: Non-through cut which produces a contoured surface on the workpiece. Anti-kickback Pawls: Pivoted objects with teeth which help prevent workpiece kickback. Arbor: The bar or shaft that holds the saw blade. Bevel: The slanting of the motor an angle between 0° and 90 °. Crosscut: Cutting a workpiece and blade Outfeed: rip cut workpiece tified by presence to Parallel: leaves the saw blade; of pawls. two surfaces the iden- are the same dis- at all points.
Helpful In order to get accurate cutting results your radial arm saw, do the following: Hints 3. Place the same edge of the workpiece against the fence for all cuts. Make the first cut at one end of the workpiece, then flip the workpiece over and make the second cut from the other end. Con- from 1. Follow all steps in the Alignment the Blade section. of tinue this way until all four cuts are made. (Figure 128) 2.
Motor Frequently blowing of fuses or tripping circuit breakers may result if: To avoid motor damage this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation. • Motor is overloaded: Overloading can occur if you feed too rapidly or if saw is misaligned so that the blade heels. If the motor fails to start, turn the power switch to the "OFF" position immediately. Remove the yellow key. UNPLUG THE TOOL.
Maintaining Your Saw General l'k _ 4UkWARNING: For your turn power switch off and from power source outlet taining or lubricating your To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build-up which will interfere with normal motor ventilation. own safety, remove plug before mainsaw. Lubrication Your saw is precision built and should be kept properly lubricated.
• Lubricate the cam surfaces lock assembly. of the rip • A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and column support. With elevation wheel raise arm to upper limit. hand- .The thread on the elevation shaft assembly can be lubricated through the oil hole in the center of the radial arm cap. Lubricate spring. ramp on the swivel index • Apply a few drops of oil to the foot assemblies, where the levers are inserted through the rods.
Adjustments Bevel Swivel for Wear This Lock Lock handle the upper face The purpose of the bevel lock is to lock the motor at any bevel angle. An adjustment is required if the motor can be easily moved by hand when the bevel lock is locked or if bevel lock offers minimal resistance when moving it to the locked position. To make this adjustment: 1. Remove motor support provides face a friction of the yoke of the carriage.
Arm and Column With the miter lock unlocked and in the unin- dexed position the arm should fit snugly to the column tube and not allow any vertical movement. If you can move the end of the arm up and down an adjustment is needed. 1. With a #2 Phillips screwdriver screws and the rear arm cover. remove two 2. With a 9/16 inch wrench or socket tighten evenly the top two 3/8-16 hex head tapping screws. The bottom two screws should also be tightened evenly but not as tight as the top screws.
2. Push the carriage back against the rear stop. 3. Hold the front carriage bearing with your fingers as tight as possible and pull carriage forward at the same time. If you can prevent the bearing from turning an adjustment is required. (Figure 135) Fig. 136- Location of Hex Nut 3. Rotate the eccentric bolts a partial turn (left or right) as required to take up looseness. Both bolts should be adjusted an equal amount to maintain blade squareness to the table in the rip positions. Fig.
Miter Lock Rip Lock Handle \ The rip lock locks the carriage in any position along the length of the arm. If the carriage can be easily moved by pushing and pulling on the yoke handle when the rip lock is in the locked position an adjustment is required. \ 1. Hold the rip lock in the unlocked position and with a 7/16 inch wrench tighten the 1/420 hex lock nut 1/4 turn. (Figure 139) Track Fig. 137 - Miter Lock - Unlocked 2.
Trouble A WARNING: Shooting To avoid injury, turn power switch off and remove power source outlet before plug from trouble shooting. Motor Problem Probable Motor Low will not run. Motor will not run and fuses blow. ample: a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, while a reduction of 20% in voltage causes a reduction of 36% in maximum power Check power voltage. voltage.
Motor- 2 Problem Motor overheats. Probable Cause What to Do Excessive feed rate when Slow down rate of feed. crosscutting or ripping. Improper cooling. (Air circulation restricted through motor due to sawdust, etc.) Clean out sawdust to provide normal air circulation through motor. Saw blade has heel. Refer to Making Blade Parallel to Table section. Motor starts slowly or fails to come up to full speed. Starting switch will not trip due to low voltage.
Saw Operations Probable Problem Crosscuts not accurate 0° and 45 ° miter. at Looseness between and column Saw cuts at slight (not 90 ° to table). bevel column tube support. Crosscut travel with fence. Column What to Do Cause Go to Alignment of the Blade, Adjusting Elevation. Go to Alignment Squaring Crosscut not square is loose in support. of the Blade, Travel. Go to Alignment of the Blade, Adjusting Elevation. Arm not indexing properly.
Saw Operations - 2 What to Do Problem Probable Cause Workpiece kerf rough with tooth marks from blade (also called heel). Saw blade to fence. not square Go to Alignment of the Blade, Squaring Blade to Fence. Saw blade to table. not parallel Go to Alignment of the Blade, Making Blade Parallel to Table. Using improper cut desired. Wood binds, smokes, and motor slows down or stops when ripping. Dull blade Feed or warped for finish Use proper blade. board. Sharpen or replace the saw blade.
Saw Operations -3 Probable Problem Clamping force not sufficient at bevel angles other than 45 o. Bevel lock needs Depth of cut varies from one end of the workpiece to the other. Table Blade Dull blade. through tends to advance lumber What to Do Cause Go to Maintaining Your Saw, Adjustments for Wear, Bevel Lock. adjusting. top not parallel with arm. Go to Alignment of the Blade, Leveling Front Table. Replace or sharpen blade. too fast. Not advancing Draw saw blade saw properly.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW (SEE FIG. 7) 9 10 12 3 7 10 4 3 1 19 11 \ \ 13 *8 % 14 15 48 27 49 (SEE FIG. 3) 30 (SEE FIG. 8) 22 2 31 (SEE FIG. 37 36 35 21 21 42 33 35 *(SEE FIG.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 Always order by Part Number FIGURE Key No. Part No. 1 STD601103 2 STD551010 3 815857-1 4 5 6 815649 815777 816333-1 7 8 9 10 815778 11 12 60128 60074 13 14 15 16 17 18 19 20 21 22 23 24 25 37384 815989 815762 815832 STD551012 STD522506 STD532512 815834 STD551225 STD541025 815990 STD541425 817113 817114 446188 26 806828-4 *Standard 29 30 31 Hd.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW 10 'iJ 2 37 13 \ / 14 38 28 S 29 20 16' 21 16J_ 40 16/_/32 @ 27 8 29 33 24 23 31 / 26 25 FIGURE 78 2
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW Always order by Part Number - Not by Key Number FIGURE Part No= Key No. 815857-1 2 3 815649 141594-31 4 5 6 7 8 815774 815702 602O8 815763 816647 9 10 11 12 13 815672 330751 815754 815770 817149 14 815690 15 STD581043 16 63500 17 18 19 63618 63614 STD523107 *Standard 2 - BASE AND COLUMN Key No. Description 20 21 22 23 24 25 26 27 Screw, Hex Washer Hd. 3/8-16 x 1-1/2 Bearing, Arm *Screw, Socket Hd.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW 8 9 11 12 13 14 _ 15 \\ 16 17 18 / 2 _21 MOTOR 19 31 0 20 / CORD 12 32 22 26 29 28 i 24 !3 4/ 25 FIGURE 8O 3
PARTS 2 21 LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW Always order by Part Number - Not by Key Number FIGURE Key No. Part No. 1 2 815803 810214-2 3 4 5 6 7 STD551225 STD551025 75128 808380-6 8 815682 9 815683 10 817162 11 815678 12 815679-1 13 805561-10 14 815791 15 815677 16 815813 17 !815836 3 - YOKE AND MOTOR Description Cap, Motor Support Screw, Low Hal., Cap 1/4-20 x 5/8 *Lockwasher, Internal 1/4 *Washer, 17/64 x 9/16 x 1/16 eMotor Yoke Assembly (see Figure 4) Screw, Pan Hd.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 7 13 SAW _14 6 5 / 2 3 gp I 20......
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW Always order by Part Number - Not by Key Number FIGURE Key No. Part No. 810214-3 2 3 4 5 6 7 STD315485 STD551031 817181 815805 815806 159572-98 8 9 10 11 12 13 14 15 815689 STD551062 815817 STD541462 62636 815693 STD541425 273229 16 816497 17 815671 18 815804 19 815692 20 STD532507 21 808380-2 *Standard Hardware 4- YOKE Key No. Description Screw, Low Hd. Cap 5/16-18 x 7/8 *Bearing, Ball .3150 I.D.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW Always order by Part Number - Not by Key Number FIGURE Part No. Key No. 5 - ARM ASSEMBLY !Key] No. Description PaN No. Desc_ption i 1 2 3 4 5 815688 815809 815774 815790 STD601103 6 7 815703 815856 8 9 10 11 12 13 815779 815716 815704 STD551208 803709 STD600803 *Standard Arm, Radial Cable Rivet, 1/4 x 1/2 Actuator Assembly *Screw, Pan Rec. Type "T" 10-32 x 3/8 Knob, Miter Lock Screw, Hex Washer Hd.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW .
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW Always order by Part Number - Not by Key Number FIGURE Key No. Part No. 1 2 3 4 5 6 7 816264-1 120399 63258 63541 815816 STD551010 STD601103 8 9 STD541231 815815 *Standard 6 - GUARD Key No. Description Guard *Nut, Square 5/16-18 Elbow, Dust Bar, Anti-Kickback Guide, Anti-Kickback *Washer, 13/64 x 5/8 x 1/32 *Screw, Pan Hal.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW Always order by Part Number - Not by Key Number FIGURE Part No. Key No. 1 2 3 4 5 6 7 8 805589-5 815898 STD541025 STD551225 817150 STD541237 816111 817108 *Standard 7 - CABINET Key No. Description Screw, Truss Hd. 1/4-20 x 1/2 Skirt 44" *Nut, Hex 1/4-20 *Lockwasher, External 1/4 Panel, L.H. Side *Nut, Hex Jam 3/8-16 Cover Spacer Hardware Item may be Purchased 9 10 11 12 13 14 15 Locally.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW Always order by Part Number - Not by Key Number FIGURE 8 - MOTOR ASSEMBLY 1 / 6 Key No. 1 2 3 4 5 6 Part No. i507744 STD376116 64950 64951 64948 30582 *Standard Hardware Description Housing, Motor *Capacitor Screw, Type "T" Screw, Flat Head Screw, Ground Cap, Shaft Item may be Purchased 90 Locally.
PARTS LIST FOR CRAFTSMAN 10" RADIAL MODEL NO. 113.198311 SAW Always order by Part Number - Not by Key Number FIGURE 9- TABLE ASSEMBLY 1 2 4 Key No. 1 2 3 4 Part No. 815757 815755 815758 817102 *Standard Hardware Description Table, Rear Table Spacer Fence, Rip Table, Front Item may be Purchased 91 Locally.
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F _A,/R8 Operators Manual SERVICE MODEL NO. 113.198311 10-INCH RADIAL SAW Now that you have purchased your 10-inch radial saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your 10-inch radial saw will be found on a plate attached to your saw, at the left-hand side of the base.
