COUNTRY FLAME TECHNOLOGIES BAYVUE DIRECT VENT GAS STOVE MODEL DV 30 & DV 46 NATURAL GAS OR PROPANE CAPABLE USA & CANADA TEST STANDARD: Harmonized ANSI Z21.50 - 2000 CSA 2.22 – 2000, CAN/CGA 2.17 TESTED BY: WARNOCK HERSEY Suitable for Bedroom Installation WARNING: If the directions contained in this manual are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. • • • • • IF YOU SMELL GAS FOR YOUR SAFETY Do not light any appliance.
TABLE OF CONTENTS INTRODUCTION ................................................................................................................... 3 SAFETY INFORMATION ..................................................................................................... 4 INSTALLATION, GENERAL................................................................................................ 5 PRESSURE TESTING....................................................................................................
TABLE OF CONTENTS SNORKEL VENT ......................................................................................................... 30 VERTICAL VENT........................................................................................................ 30 CATHEDRAL CEILINGS............................................................................................ 31 MAINTENANCE ..................................................................................................................
INTRODUCTION THANK YOU and CONGRATULATIONS on the purchase of a new gas appliance manufactured by Country Flame Technologies. This purchase makes you part of our family of literally tens of thousands of previous customers who have bought Country Flame’s gas and wood products over the past several decades. Country Flame shares our customer’s concerns to protect the environment, obtain value for their purchase, and know that they have purchased one of the most reliable gas products the market has to offer.
SAFETY INFORMATION - - - - - Do not store or use gasoline or other flammables in the vicinity of this appliance. Do not place clothing or flammable material on or near this appliance. Due to high operating temperatures, this appliance should be located out of high traffic areas and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should maintain safe clearances (stay away) to avoid burns or clothing ignition.
INSTALLATION, GENERAL The Bayvue DV installation must ensure adequate combustion air and ventilation air is available for proper stove operation. Refer to the venting section for further combustion air requirements. Installation must conform to local codes and gas supplier restrictions. In the absence of local codes, an installation must conform to the current National Fuel Gas Code which at the writing of this manual is ANSI Z223.
Country Flame’s Bayvue DV stove must be vented vertically or horizontally through an outside wall. This appliance and all its components are tested and safe to operate when installed in accordance with the instructions contained in this manual. Read and understand all instructions before beginning installation to ensure maximum efficiency and safety is achieved. Failure to follow the instructions contained in this manual will void the warranty and may present a fire hazard.
The SIT 820 NOVA mV gas control value, installed in the Bayvue DV, is supplied with pressure test ports for checking input and output fuel pressures. Refer to FIGURE 27 for valve test port locations. Valve test ports are located below the off/pilot/on control knob. The right port is the OUT (Manifold Pressure) test port and the left port is the IN test port. Pressure is checked by turning the capture screw counterclockwise 2 or 3 turns and then placing tubing from the manometer over the test point.
FIGURE 3: CLEARANCE REQUIREMENTS A = 12 in. B = 12 in. Clearances above grade, veranda, porch, deck or balcony I Clearances to window or door that may be opened J C = 9 in. (U.S.A) 12 in(Canada) Clearance to permanently closed window D* = 18 in. Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (60 cm) from the center-line of the terminal E* = 18 in. Clearance to unventilated soffit F = 9 in. Clearance to outside corner G = 6 in.
MINIMUM CLEARANCES The Bayvue DV is installed by maintaining minimum clearances to all combustibles including any projections such as shelves, window sills, or fireplace mantles that are located above or around the appliance. Refer to FIGURE 2, FIGURE 3, TABLE 2, and TABLE 3 for clearances. Sidewalls, both left and right sidewalls where applicable, must maintain minimum clearances to the appliance. Overheating of sidewall material or framing material can occur without proper clearance.
Bayvue DV-46 Bayvue DV-30 NATURAL GAS FRONT BURNER MIDDLE BURNER REAR BURNER 0 – 2000 FEET 1/8 INCH 3/16 INCH 3/8 INCH > 2000 FEET SAME SAME SAME 0 – 2000 FEET 1/8 INCH 1/4 INCH 3/8 INCH > 2000 FEET SAME SAME SAME 0 – 2000 FEET 1/8 INCH FULL OPEN FULL OPEN > 2000 FEET SAME SAME SAME 0 – 2000 FEET 1/8 INCH 5/32INCH 3/8 INCH > 2000 FEET SAME SAME SAME PROPANE FRONT BURNER MIDDLE BURNER REAR BURNER TABLE 4: AIR SHUTTER ADJUSTMENT LOG PLACEMENT The ceramic logs provided with this appliance are extre
FIGURE 5c: LOG SET (3 PIECES EACH) FIGURE 5d: LOG SET WITH EMBERS FIFGURE 5d also provides a view of a proper flame pattern for the Bayvue DV when the manifold pressure is turned to high or its maximum Btu setting. Note that the embers that are close to the log grate are glowing red. Further, these same embers have a blue flame being emitted from them. This “effect” is because the front burner is designed not only to hold the embers but also to produce a small flame that creates the burning ember effect.
CONTROL PANEL ACCESS HI FA N S PEED LO VALVE CONTROL HI FAN S PE ED HI OFF LO FLAM E COM FORT CONTROL C ou ntry F lam e HI O FF P IE Z O IG N IT O R LO V A L VE C ONTROL LO FLA M E COM FORT C O N T RO L C o u ntry F lam e P IE Z O IG N IT O R 35 .05 00.0 0 35.0500.00 FIGURE 6: CONTROL PANEL The control panel is accessed through the front door of the Bayvue DV as shown in FIGURE 6.
STEP 5 STEP 6 STEP 7 STEP 8 Remove the glass door, logs, and embers. Refer to the specific section for each of these items for further instructions on removal and installation of the glass door, logs, and embers. Remove the three burner retaining screws and slide the burners off the burner spud orifice holders and remove the front, middle, and rear burners. It is critical to ensure each burner is marked so the correct burner is located in the same position it was removed from.
PR CONVERSION KIT BV-4604 CONTENTS: ITEM Regulator Pilot Orifice Front Spud Orifice Middle Spud Orifice Rear Spud Orifice Conversion Label Instructions QTY PART NUMBER 1 1 1 1 1 1 1 GC-3906-01 BV-4614 BV-4626 BV-4627 BV-4628 35-0500-01 BV-4650 ITEM DESCRIPTION SIT 820 NOVA mV Gas Valve #35 Pilot Injector Orifice 69 DMS LP Front Orifice Spud 55 DMS LP Middle Orifice Spud 53 DMS LP Rear Orifice Spud Conversion NG to LP Conversion Kit Instructions PR CONVERSION KIT BV-3004 CONTENTS: ITEM Regulator Pilot
A certified service technician will require one of the following Country Flame certified conversion kits, depending on the type of conversion being planned.
STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 STEP 10 STEP 11 STEP 12 Refer to FIGURE 8. Ensure that the rubber gasket (Item D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the supplied screws (Item E). Tighten screws securely. Attach the enclosed "conversion" label near the certification label. Re-attach all wiring to the fan control knob and the piezoelectric igniter. Replace the access panel and tighten the two screws. Replace the control knobs.
FIGURE 10: PILOT VALVE STEP 13 Refer to FIGURE 11, Note (X). The piezoelectric igniter cannot be installed incorrectly unless it is damaged. The piezoelectric igniter should be in a parallel plane to the pilot flame diffuser body. Each time the igniter button is pressed, a blue arc should occur from the piezoelectric igniter to the pilot flame diffuser body. Replace the burners, the ember tray, the logs, the embers, and the door, ensuring correct position of all components.
STEP 14 Open the gas supply and perform gas leak test. One of the best methods used to check for gas leaks is soap bubbles. Soap bubbles are made by mixing liquid detergent with a little water and shaking vigorously to create soap bubbles. Cover the gas pipe joint or valve component with these soap bubbles. If soap bubbles grow in size or the bubbles are blown off the connection, a gas leak exists. Make necessary repairs and retest until no change in soap bubbles is seen at any joint or valve connection.
FIGURE 12: BLOWER FAN FAN INSTALLATION The Bayvue DV comes standard with the fan kit installed. The Fan Kit consists of a blower system. The fan is connected to the Bayvue DV’s wiring harness. The Bayvue DV is pre-wired for and includes a rheostat (speed control), a heat activated thermo-disc and a 120 volt receptacle. The fan slips inside the back of the pedestal into two slides mounted to the bottom of the firebox.
INSTALLATION PRECAUTIONS The Simpson Dura Vent Direct Vent System and the Selkirk Model Direct-Temp System are engineered products that have been designed and tested for use with the Country Flame Bayvue DV product. The chimney pipe product warranty will be voided and serious fire, health, or other safety hazards may result from any of the following actions: Installation of any damaged venting component. Unauthorized modification of the venting system.
Country Flame Part # Dura-Vent Part # Description CF-11010 CF-11011 CF-11012 CF-11013 CF-11014 CF-11015 CF-11016 CF-11017 CF-11018 CF-11019 CF-11020 CF-11030 CF-11031 CF-11032 CF-11033 CF-11051 CF-11058 CF-11052 CF-11055 CF-11056 CF-11054 CF-11057 CF-11043 CF-11044 CF-11040 CF-11041 CF-11050 908B 907B 906 906B 904 904B 903 903B 902 902B 911B 945 945B 990 990B 940 942 941 943 953 963 988 981 982 984 983 950 6" Pipe Length, Black 9" Pipe Length, Black 12" Pipe Length 12" Pipe Length, Black 24" Pipe Lengt
INSTALLATION PLAN VENT (FRESH AIR) REQUIREMENTS The Bayvue DV burns fuel by combining the proper amount of natural gas or propane with fresh air to obtain complete combustion. During heavy natural gas demand periods (extremely cold consecutive days) the local gas supplier may provide “filler gasses” with the natural gas fuel supply. This mixed gas may cause a change in burner flame appearance. This may cause soot to form on the logs and viewing windows.
cubic feet of the available volume of air for primary (combustion) air. Again, Direct Vent gas appliances fulfill combustion air requirements by providing this air through the chimney system. The additional 40 cubic feet of fresh air is heated and moved throughout the home as secondary (ventilation) air. Thus, for the Bayvue DV to operate properly the appliance requires 1,840 cubic feet of unrestricted air space.
DIRECT VENT TERMINATION There are two types of direct vent termination that can be used with the Bayvue DV appliance: Horizontal Termination Vertical Termination VENT TERMINALS There are four types of vent terminals available for the Bayvue DV appliances. Three of these vent terminal types apply to horizontal terminations.
NOTE (1) Four indentations, located on the female ends of pipes and fittings, are designed to slide straight into the male ends of pipes and fittings. Orient the four pipe indentations to match the four entry slots on the male ends of the pipe. Push the pipe sections together. Twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs will not be visible from the outside on the black pipe or fittings.
Vinyl Siding Apply Sealant to all Four Sides WOOD SCREWS Screws Bolt Terminal to vinyl standoff HOT Vinyl Siding Standoff Wall Penetration Heat Shield (Wall Thimble) Duravent Part #942 FIGURE 13: HORIZONTAL VENTING Wall Thimble Fold and Sheet Metal Screw Strap Wall Thimble Wood Screws Strap FIGURE 14: HORIZONTAL VENT FIGURE 15: DECORATIVE TRIM Ceiling Joists 10" 10" 1 1/2" Wood Screws FIGURE 16: ROUND SUPPORT BOX/WALL THIMBLE Version 1.
VERTICAL AND HORIZONTAL VENT STEP 1. Determine the amount of horizontal run for a specific installation. Note the minimum vertical run and ensure it is met for a specific application as shown in FIGURE 17 below. STEP 2. FIGURE 18 or 19 provides the minimum vertical rise required for a specific horizontal run VERTICAL TERMINATION Vertical Termination Cap Storm Collar Flashing Ceiling Firestop HORIZONTAL TOP FLUE INSTALLATION Standard Horizontal Terminal Min.
VENT GRAPHS Vent graphs are provided to assist the certified installer in determining the correct horizontal and vertical lengths of chimney pipe to be utilized for both a specific application and the specific fuel that will be used with a specific Bayvue DV model fireplace. Note: The Bayvue DV 46 and DV 30 have separate vent charts both per model and type of fuel being used. Ensure that the correct Chart is referenced during installation planning. 1. Determine which fuel graph chart is to be used.
VENT GRAPH (cont'd) Note: Note: Note: Note: Note: Maximum propane horizontal vent run is 13' (3960mm) when the vertical vent rise is 10' (3048mm) Minimum vertical rise is 2' (908 mm) Minimum horizontal run is 11" (279mm) on a vertical to horizontal installation. Minimum wall thickness 4" (100mm) Maximum wall thickness 20" (508mm).
D. E. Within twelve inches (305 millimeter) of an unventilated soffit. Less than twelve inches (305 millimeter) above grade level from the bottom of the vent terminal. A vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings. Clearance of 12" (30cm) minimum is only permitted if the veranda, porch, deck, or balcony, is fully open on a minimum of 2 sides beneath the floor.
STEP 6 Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roof line. The galvanized finish is desirable above the roof line, due to its higher corrosion resistance. ROOF PITCH Flat to 6/12 7/12 to 9/12 10/12 to 12/12 13/12 to 16/12 17/12 to 21/12 FEET 1 2 3 6 8 METERS 0.3 0.6 1.2 1.8 2.
STEP 3 Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8" larger than the support box outline. STEP 4 Lower the support box through the hole in the roof until the bottom of the support box protrudes at least 2 inches below the ceiling. Align the support box in place through the inside walls and into the roof sheathing.
CHECK FLAME AND PILOT FREQUENCY: Periodically. PERFORMED BY: Qualified service technician or homeowner. TASK PERFORMED: Visually inspect the three burner’s flame height and burn patterns. The front burner flame will be barely visible through the glowing embers. The middle and back burner flames are steady and not lifting or floating from away from the burner surfaces. Refer to FIGURE 5d for a picture representation of the proper flame with logs and embers installed.
GLASS-CERAMIC SPECIFICATIONS KERA LITE® glass-ceramic is specially manufactured for use in high temperature applications. This glassceramic has a thermal endurance far exceeding that of normal tempered glass. KERA LITE® is designed to operate at temperatures ranging from -4000F to +14000F. Despite its superior thermal properties, KERA LITE® stove windows should be treated with care. This glass-ceramic can still be scratched or broken by mechanical abuse.
5. Clean the doorframe as necessary to prepare for new glass. All old glass tape, broken glass, and debris should be removed from the frame in order for the new glass and glass tape to fit properly in place. 6. Position and install the three glass panels, FIGURE 22, left view, Item D and Item F in the doorframe. The third glass panel is not shown in FIGURE 22. All glass comes pre-taped with fiberglass insulation, FIGURE 22, left view, Item B. 7.
GENERAL VENT INSPECTION Inspect the venting system periodically. Additional areas to inspect are as follows: 1. Check areas of the venting system which are exposed to the elements for corrosion. These will appear as rust spots or streaks, and in extreme cases, can be holes. These components must be replaced to ensure the integrity of the system and the safety of the homeowner. 2. Remove the chimney cap and shine a flashlight down the vent.
CLEANING PLATED SURFACES When cleaning plated trim, special care needs to be taken to avoid damage. Do not use chemical or abrasive cleaners. Wipe only with a very soft damp cotton cloth to maintain original brilliance. CAUTION: Vigorous wiping may remove or discolor the plated finish. DOOR INSTALLATION The door is installed or removed by closing or opening four door latches, two on each side of the Bayvue DV. FIGURE 23 shows a split view of the door latch and door guide system.
MAIN ORIFICES FIGURE 25, left view, illustrates the front burner spud orifice (Item A) unthreaded from the orifice holder (Item B). Do not over tighten the orifice spud. Do not leave the orifice spud finger tight as gas may leak from the loose fitting. Note that the front, middle, and rear spud orifices are identified as Item A. FIGURE 25 also shows the pilot assembly (Item C) for reference purposes.
RELIEF VALVE INSPECTON Relief valves are located on the left and right side of the Bayvue DV. In order to inspect these relief valves, the magnetically latched side doors (left and right side) will need to be opened. FIGURE 26, Item A, shows a relief valve located on the right side of the appliance. NOTE: The right side magnetically latched door is not shown for clarity. A relief valve must be free to move in a direction perpendicular to the body of the appliance.
SIT 820 NOVA mV GAS CONTROL VALVE The 820 Gas Control Valve is shown below in FIGURE 27. 1. The left knob controls the ON/PILOT/OFF functions. 2. The right knob controls the manifold pressure to the burners and is labeled HI/LO. 3. There is a PILOT ADJSUT screw that should only be adjusted by a certified technician. 4. The SIT 820 has an input pressure test port labeled IN. 5. The SIT 820 has an output pressure test port labeled OUT.
WARRANTY LIMITED LIFETIME WARRANTY FOR GAS HEATING APPLIANCES Country Flame Technologies warrants a gas heating appliance to the original retail purchaser for the lifetime of the appliance, to be free from defects in workmanship. This warranty gives the original retail purchaser specific rights. Other rights may be available that vary from state to state or province to province. This limited Lifetime Warranty covers items such as but is not limited to combustion chamber, heat exchangers, and the doorframe.
TROUBLE SHOOTING GUIDE SYMPTOM Pilot will not light PROBLEM CORRECTIVE ACTION No spark at the pilot burner Thermocouple shorting Faulty valve Faulty thermocouple Check that the wire is connected to the push button igniter. Check if the push button igniter needs tightening. Replace pilot assembly if ceramic insulator is cracked or broken. Spark gap should be 1/16" to 1/8" from the electrode tip and the pilot burner.
TROUBLE SHOOTING GUIDE (cont’d) SYMPTOM PROBLEM CORRECTIVE ACTION Combustion Odors Dirt in the burner orifice Improper gas pressure Dirt in burner orifice Improper gas pressure Dirt in the burner orifice Wrong orifice Too much draft Improper gas pressure Underrated Appliance Venting System not sealed Overheats Dirt on Valve seat Remove and clean Adjust regulator Remove and clean Adjust regulator Remove and clean Replace orifice Check vent installation Adjust regulator Correct burner orifice size Call
PARTS LIST PART NUMBER BV-3001 BV-3002 BV-3003 BV-3004 BV-4601 BV-4602 BV-4603 BV-4604 BV-4609 BV-4610 BV-4611 BV-4612 BV-4613 BV-4614 BV-4617 BV-4618 BV-4619 BV-4620 BV-4621 BV-4622 BV-4623 BV-4624 BV-4625 BV-4626 BV-4627 BV-4628 BV-4629 BV-4630 BV-4631 BV-4632 BV-4633 BV-4634 BV-4640 BV-4641 BV-4642 BV-4644 BV-4646 BV-4647 BV-4648 BV-4650 BV-4651 BV-4652 BV-4653 BV-4654 BV-4655 GC-3905 GC-3905-01 Version 1.
PARTS LIST (cont’d) PART NUMBER GC-3906 GC-3906-01 GC-3913 GC-3914 GC-3931 GC-3932 GC-3934 GC-3989 DESCRIPTION Gas Valve - Liquid Propane Regulator - Liquid Propane On/Pilot/Off Pilot Extension Knob Hi/Low Extension Knob Deluxe Remote Control Kit w/ built In Thermostat and Timer Standard On/Off Remote Kit Snap Disc Thermostat Ember Material All parts for the Bayvue DV product can be purchased by contacting a local authorized Country Flame Dealer.
OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. B. The Bayvue DV has a pilot light system that must be lit by hand. Follow these instructions exactly, when lighting the pilot. BEFORE LIGHTING the pilot light, it is important to smell all around the Bayvue DV for potential gas leaks.
SAFETY LABEL Version 1.
