Operator’s Manual ICE DISPENSER Model: UC150 ICE ONLY Release Date: August, 1999 Publication Number: 620917311 Revision Date: March 27, 2014 Revision: D Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Read And Follow All Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recognition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UC 150 Ice Dispenser Operator’s Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
UC 150 Ice Dispenser Operator’s Manual SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in serious injury, death or equipment damage.
UC 150 Ice Dispenser Operator’s Manual DESCRIPTION The Under counter ice dispenser solves your ice service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice this dispenser will dispense cubes (up to 1-1/4” in size), cube lets and hard chipped or cracked ice.
UC 150 Ice Dispenser Operator’s Manual THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTER TOP. THE DOTTED LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER. Figure 2. Dimensions Template Publication Number: 620917311 -4- ©1999-2014, Cornelius Inc.
UC 150 Ice Dispenser Operator’s Manual INSTALLATION INSTRUCTIONS ! WARNING: It is the responsibility of the installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1976; or an approved vacuum breaker or other such method as proved effective by test and must comply with all federal, state and local codes. Failure to comply could result in serious injury, death or damage to the equipment.
UC 150 Ice Dispenser Operator’s Manual CLEANING AND MAINTENANCE INSTRUCTIONS These instructions are used on all Cornelius ice drink dispensers. Some models may have additional cleaning requirements. Those models will have addition procedures listed later in the manual. ! WARNING: Disconnect power to the unit before cleaning or servicing following all lock out / tag out procedures established by the user. Verify all of the power is off to the unit before performing any work.
UC 150 Ice Dispenser Operator’s Manual START-UP & OPERATING INSTRUCTIONS Fill the hopper with ice. Dispense a large cup of ice. Repeat this procedure whenever the dispenser has run out of ice. In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will continue to flow as long as the lever is held depressed. If the dispenser fails to dispense ice, see troubleshooting guide.
UC 150 Ice Dispenser Operator’s Manual Figure 3. Torsion Bar Removal Publication Number: 620917311 -8- ©1999-2014, Cornelius Inc.
UC 150 Ice Dispenser Operator’s Manual CLEANING AND SANITIZING INSTRUCTIONS Soap solution - Use a mixture of mild detergent and warm (100° F) potable water. Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing solution to this ratio will create a solution of 200 PPM. DISPENSER 1. CLEANING EXTERIOR SURFACES IMPORTANT: Perform the following daily. 1. 2. 3. 4. Remove the cup rest from drip tray. Wash the drip tray with soap solution.
UC 150 Ice Dispenser Operator’s Manual Figure 4. Auger Assembly AUGER ASSEMBLY BREAKDOWN 1. For cleaning, the auger assembly is constructed for simple not tools required breakdown. First remove the tower cap (item 69) by removing the 3 knurled screws. 2. Once the tower cap is out of the way you will see a wire retainer (item 77).
UC 150 Ice Dispenser Operator’s Manual ARROW SHOWS CCW DIRECTION FOR INCREASING SPEED OF ICE AUGER MOTOR Figure 5. Ice Auger Motor SPEED CONTROL FOR ICE DELIVERY The ice auger is a variable speed device. A potentiometer is used to control this speed. The potentiometer is located in the electrical box which is below the counter. The output shaft of the potentiometer protrudes through an opening on the bottom side of the electrical box.
UC 150 Ice Dispenser Operator’s Manual . Figure 6. Wiring Diagram . Publication Number: 620917311 - 12 - ©1999-2014, Cornelius Inc.
UC 150 Ice Dispenser Operator’s Manual Figure 7. Ladder Diagram © 1999-2014, Cornelius Inc.
UC 150 Ice Dispenser Operator’s Manual TROUBLESHOOTING ! CAUTION: Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. Trouble Probable Cause BLOWN FUSE OR CIRCUIT BREAKER. A. B. C. D. Short circuit in wiring. Defective 24 VAC transformer Defective agitator motor Shorted motor AGITATOR DOES NOT TURN, AUGER DOES NOT A. B.
UC 150 Ice Dispenser Operator’s Manual Figure 8. US 150 Exploded View © 1999-2014, Cornelius Inc.
UC 150 Ice Dispenser Operator’s Manual Figure 9. Agitator Motor and Dispense Switch Wiring Detail Publication Number: 620917311 - 16 - ©1999-2014, Cornelius Inc.
UC 150 Ice Dispenser Operator’s Manual “A”, “B”, and “C” Figure 10. Wiring Diagram © 1999-2014, Cornelius Inc.
UC 150 Ice Dispenser Operator’s Manual Figure 11. UC 150 Plumbing Publication Number: 620917311 - 18 - ©1999-2014, Cornelius Inc.
UC 150 Ice Dispenser Operator’s Manual UC 150 PARTS LIST Item No Part No.
UC 150 Ice Dispenser Operator’s Manual UC 150 PARTS LIST (CONT’D)] Item No. Part No.
UC 150 Ice Dispenser Operator’s Manual UC 150 PARTS LIST (CONT’D) Item No. Part No.
UC 150 Ice Dispenser Operator’s Manual UC 150 PARTS LIST (CONT’D) Item No. Part No. 106 70341 Gate Slide Spring 1 107 70847 Spacer SWT 2230 4 108 70959 8-32 STL. PL HEX TSN 4 110 70993 1/4 Turn Retainer 4 111 70994 1/4 Turn Stud Wing Head 4 112 71028 Bolt SH 1/4-20 3 113 90580 Label Elec 115V Brady #CV2C NV 1 114 92067 Label Adjust QFD Agit Timer 1 115 92305 Label Auto Trans 1 116 Name Qty.
UC 150 Ice Dispenser Operator’s Manual UC 150 PARTS LIST (CONT’D) Item No. Part No.
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