IMI CORNELIUS INC www.cornelius.com ICE DISPENSER Model: UC150 ICE ONLY Operator’s Manual Part No. 620917311 August, 1999 Revision Date: December 16, 2005 Revision: B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment © IMI CORNELIUS INC; 1999–2005 PRINTED IN U.S.
TABLE OF CONTENTS Page SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 RECOGNIZE SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 UNDERSTAND SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FOLLOW SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CO2 (CARBON DIOXIDE) WARNING . . . . . . . . . . . . . . .
SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol. DANGER identifies the most serious hazards. Safety signs with signal word DANGER or WARNING are typically near specific hazards.
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SAFETY PRECAUTIONS This ice dispenser has been specifically designed to provide protection against personal injury and eliminate contamination of ice. To ensure continued protection and sanitation, observe the following: ALWAYS: disconnect power to the dispenser before servicing or cleaning. NEVER: place hands inside of hopper or gate area without disconnecting power to the dispenser.
OPTIONAL: CORIAN COUNTERTOPS ARE ATTACHABLE AND BLEND INTO RESTAURANT DECOR. (SUPPLIED BY KES). CORIAN IS CUT FROM COUNTER AND FABRICATED (SEE FIGURE 1). 12.188 12.188 BEVEL BEVEL 25.438 29.875 R .500 TYP. R .500 5.250 BEVEL 9.688 7.00 BEVEL 9.125 9.125 CORIAN IS CUT FROM COUNTER AND IS REWORKED AS SHOWN ABOVE BEFORE BEING GLUED TO UC 150 DOOR LIDS 620917311 FIGURE 1.
FOOT PRINT OF UNIT ON COUNTER 27 – 3/8 1– 15/16 2–1/2 COUNTER CUT OUT FOR UNIT TO DROP IN CLEARANCE NEEDED FOR OPENING LID 33–1/2 31–7/8 30 13/16 32–1/2 THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTER TOP. THE DOTTED LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER. FIGURE 2.
INSTALLATION INSTRUCTIONS IMPORTANT: It is the responsibility of the installer to ensure that the drains from the dispensing equipment is installed and maintained according to Federal, State and Local Laws. 1. Locate the dispenser indoors on a level counter top. A. COUNTER MOUNTING The ice dispenser must be sealed to the counter. The template drawing indicates the opening that must be cut in the counter.
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS). START-UP & OPERATING INSTRUCTIONS Fill the hopper with ice. Dispense a large cup of ice.
44 80 140 24 80 119 55 82 81 80 92 82 71 29 79 119 100 100 100 29 46 620917311 29 FIGURE 3.
CLEANING AND SANITIZING INSTRUCTIONS WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. Soap solution - Use a mixture of mild detergent and warm (100 F) potable water. Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water.
L. Using the spray bottle, spray the inside of the two halves of the auger tube, the auger, the two halves of the chute assembly and the undersides of the right and left covers. Allow to air dry. M. Reassemble the two halves of the auger tube and place back into its mounting. Holding the auger by the upper shaft end, insert into the guide tube. Make certain that the auger slips into it drive pin. Chute assembly will not assemble properly if the auger is not seated on its drive pin.
5. Last are the auger housings (Items 74 and 75). They are dislodged by pulling upward. Check their orientation and the fact that the longer tube is on the front side. When positioning the housings back in the dispenser, the longer tube should be placed first so as to seat in the lower housing to set up the orientation (top and bottom are marked on end of the tube tab at the top), otherwise the ice chute spout will not point towards the front of the dispenser.
AGIT MOTOR HARNESS 33617 MOTOR HEATER POWER CORD R B E L D G U R N W H T B L K O R G W H T B L K B L K G R N / Y L W B L K CAPACITOR W H T TERMINAL BOARD P I N K Y L W B L K B L K W H T R E D B B L K TIMER BOARD W H T REMOVABLE DOOR SWITCH B L K TOP COVER SWITCH DISP 500 CONN FILL DOOR SWITCH A RECTIFIER B L K TO LIFT MOTOR Y L W 24V TRANSFORMER W H T SPEED POT Y L W BIN THERM0STAT OPTION FIGURE 6.
+ – G 24V TRANSFORMER + B TIMER BOARD AUG MTR. BIN THERMOSTAT ( OPTIONAL) A INTERLOCKS DISP. SWITCH AGIT HTR MTR HTR 620906403 REV.B FIGURE 7.
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TROUBLESHOOTING IMPORTANT: Only qualified Personnel should service internal components or electrical wiring. Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. Trouble Probable Cause BLOWN FUSE OR CIRCUIT BREAKER. AGITATOR DOES NOT TURN, AUGER DOES NOT TURN. ICE DISPENSES CONTINUOUSLY. SLUSHY ICE. WATER IN HOPPER.
Part # Corrections/Update Document Unit Type/Model # OPERATORS MANUAL ICE DISPENSER UC150 ICE ONLY Revision 2 Manual # 620917311 2/10/06 Page Item Old Part Desc. New Part 21 57 620305201 AUGER MOTOR 629087456 Desc. SUPER SEAL MOTOR KIT OR 629087489 MOTOR & SUPER SEAL ASY KIT OR Motor with seal installed (no lower housing). 629087431 KIT SEAL REPLACEMENT UCXX AGITATOR TIMER BOARD ONLY Contains the seal only.
80 44 45 120 82 81 24 141 55 80 71 13 82 89 92 79 89 13 120 53 24 140 29 100 100 75 29 100 29 46 68 13 100 85 93 73 66 69 100 78 107 52 108 16 108 65 89 50 49 9 97 94 76 108 74 2 63 39 83 48 77 118 91 97 103 10 56 97 136 43 136 16 5 102 16 41 51 115 4 114 58 105 97 91 105 15 121 95 131 102 30 108 84 40 99 62 17 67 104 98 64 62 59 90 101 118 126 110 111 47 105 108 113 57 36 3 112 108 38 99 87 99 620917311 78 54 14 6 106
MOTOR HEATER FROM E–BOX BLK BLK 106 WHT 6 BLK RED TERMINAL BOARD IN E–BOX NOTE: LOCATE HEATER ON GEAR BOX HOUSING 14 AGITATOR MOTOR HEATER WIRING DETAIL RED WIRE CONNECT TO NORMALLY OPEN BLACK WIRE CONNECT TO COMMON COM. N.O. CLEAR BOOT MUST COVER BOTH TERMINALS DISPENSE SWITCH WIRING DETAIL FIGURE 9.
620917311 19 122 W H T BLK BLK W H T BLK B L K P N K B L K 20 P N K B L K 95 86 BLK W H T GRN B L K BLK 11 W H T R E D Y L W RED 18 B L K RED B L U Y L W 122 18 R E D 22 B L K W H T B L K G R N Y L W G R N / Y L W YLW WHT BLK R E D W H T B L K BLK 60 B L K BLK BLK B B R B L L E L K K D U O R G WHT 61 32 TO AUGER MOTOR 149 23 “A”, “B”, and “C” FIGURE 10.
123 27 123 124 123 124 28 26 34 34 10.5” 33” 28 123 124 27 72 28 123 15” 34 5” 26 16” 123 124 123 124 123 124 28 7” 123 124 123 124 72 72 123 124 27 26 123 124 27 18” 28 28 10.25” 2.25” 123 124 33 FIGURE 11.
UC 150 PARTS LIST Item No. 620917311 Part No. Name Qty.
UC 150 PARTS LIST (CONT’D) Item No. Part No.
UC 150 PARTS LIST (CONT’D) Item No. 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 N/A N/A N/A N/A N/A 620917311 Part No. 70320 70341 70847 70959 70992 70993 70994 71028 90580 92067 92305 Name 620917311 Rivet Pop 125D 063-125 Gate Slide Spring Spacer SWT 2230 8-32 STL.
WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. Locate your local office on www.cornelius.com under the contact menu.
IMI CORNELIUS INC. www.cornelius.
