ICE/BEVERAGE DISPENSERS MODELS: TJ200, TJ200A, TJ200K TK250, TJ250A, TJ250K TJ300, TJ300K Operator’s Manual Part No. 90683 August, 1995 Revision F THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â REMCOR INC: PRINTED IN U.S.
TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 ICE MAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEED TUBE OR ICE MAKER INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To insure continued protection and sanitation, observe the following Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser.
ICE MAKER REMCOR “A”and “K”model ice dispensers are designed to be used with one of several “piped ice”type ice makers or top-mount “ice cubers.”These must be obtained from the appropriate manufacturer or distributor in your area. FEED TUBE OR ICE MAKER INSTALLATION KIT This kit contains parts and instructions necessary to connect the ice maker to the ice dispenser. Be sure the kit you receive is proper for your ice maker.
INSTALLATION INSTRUCTIONS 1. The ice dispenser must be sealed to the counter The template drawing (Figure 6) indicate openings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. Cut openings in counter. Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4”inside of the unit outline dimensions and around all openings.
OPERATING INSTRUCTION 1. Ice Dispensing: Depressing the operating lever activates a micro switch behind the front panel which energizes the agitator motor and gate solenoid. This causes the agitator to rotate and the gate slide to lift, allowing ice to push out the gate opening. 2. Ice level (Standard Models): When ice level light is on, remove the lid and fill the hopper with ice. Replace lid to avoid contamination of ice. CAUTION: Use caution to avoid spilling ice when filling dispenser.
Switch “Off” Ice dispenses continuously (no portion control) when operating lever is depressed. Switch “On” Ice dispenses for preset time period and stop automatically. Timer resets when operating lever is released. Portion Adjustment Turn knob clockwise to increase portion, counterclockwise to decrease portion. Numbered dial is for reference only. Approximate settings are as follows: 6 oz. cup .5-1.5 or 12 oz. cup 1-3 Adjust the knob to obtain the desired ice portion.
CLEANING INSTRUCTIONS WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. DISPENSER 1. Clean the ice dispenser interior at least once a month. 2. Remove the agitator bolt and lift off the agitator and the agitator disk.
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY or as required Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS). If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being supplied to the unit.
GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate, installed in its highest position. This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be removed entirely for maximum ice flow.
TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. Trouble BLOWN FUSE OR CIRCUIT BREAKER GATE DOES NOT OPEN. AGITATOR DOES NOT TURN GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. GATE OPENS. AGITATOR DOES NOT TURN. ICE DISPENSES CONTINUOUSLY. SLUSHY ICE. WATER IN HOPPER.
LOW ICE LIGHT ICE LEVEL T’STAT BLU BRN TERMINAL BLOCK 1 1/4 AMP TIME DELAY FUSE AGITATOR MOTOR RELAY BLK 120V. 60HZ 1PH BLK WHT WHT WHT YEL AGITATOR MOTOR WHT YEL DISPENSE BUTTON RED GATE SOLENOID OPTIONAL PORTION CONTROL PORTION TIMER OR RED YEL SERVICE INFORMATION WHT DISPENSE SWITCH 7 BRN DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT. 8 SOLENOID ADJUSTMENT WHEN REPLACING SOLENOID ADJUST TO 7/8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS 90683 FIGURE 3.
WHT BLK BLU C NO NC AGITATOR TIMER RED BRN TERMINAL BLOCK 1 1/4 AMP TIME DELAY FUSE AGITATOR MOTOR RELAY WHT 120V. 60HZ 1PH BLK BLK WHT WHT WHT YEL AGITATOR MOTOR YEL DISPENSE BUTTON WHT RED GATE SOLENOID OPTIONAL PORTION CONTROL PORTION TIMER OR RED YEL SERVICE INFORMATION WHT 7 DISPENSE SWITCH DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT.
36 3 1/16 6 1 1/4 6 36 3/64 NOTE: SHADED AREAS INDICATE OPENINGS IN COUNTER REQUIRED FOR UTILITIES AND BEVERAGE TUBING. 90683 FIGURE 5.
3 1/8 36 6 1 1/4 6 36 3 1/8 16 6 SEE NOTE 4 2 1 1/4 6 SEE NOTE 2 SEE NOTE 3 10 1/2 36 19 1/4 16 1 1/4 2 5/32 NOTES: 27 11/16 32 1. SHADED AREAS INDICATE OPENINGS IN CABINET BOTTOM NEEDED FOR UTILITIES. 2. 1 1/8 DIA. ACCESS HOLE FOR ELECTRICAL SUPPLY CONDUIT. 3. FOUR 3/8 DIA. HOLES FOR SECURING UNIT TO COUNTER. 4 1/2 DIA. ACCESS HOLE FOR ICEMAKER CONTROL BULB. FIGURE 6.
26 27 10 23 25 21 18 20 22 24 18 19 17 16 12 15 13 9 11 8 FIGURE 8. EXPLODED VIEW UPPER SECTION 6 5 2 1 90683 3 4 7 FIGURE 7.
EXPLODED VIEW UPPER AND LOWER PARTS LIST Part No. Part No. Part No. TJ200/250 TJ200/250 Item No. TJ200/250 “A” “K” 1 22644 22644 22644 Part No.
1 2 22 4 3 5 4 22 6 19 18 22 20 21 8 16 15 14 11 17 19 13 9 12 7 FIGURE 9. SOLENOID ASSEMBLY Index No. Part No. Qty. Name 1 21493 1 2# 31551 1 Solenoid Mounting Plate Solenoid Service Kit 3 70171 2 8--32 x 3/8 Phil Tr HD Screw 4 70121 2 No.
IMI CORNELIUS INC. ONE CORNELIUS PLACE ANOKA, MN. 55303--6234 TELEPHONE (800) 238--3600 FACSIMILE (612) 422--3232 TECH SVC 1-800-535-4240 WARRANTY IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office nearest you.
IMI CORNELIUS INC.
