INSTALLATION & SERVICE MANUAL QUANTUM SERIES IMI CORNELIUS INC. www.cornelius.
TABLE OF CONTENTS UNIT SPECIFICATIONS.................................................................... 1 PREINSTALLATION ...........................................................................2 Receiving ..............................................................................................................2 Unpacking ............................................................................................................. 2 Counter Location ..................................................
Quantum Series Installation and Service Manual UNIT SPECIFICATIONS Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circulation if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between bottom of unit and counter cannot be obstructed in foot print area. Electrical Connection: 6ft. long (1.83m) power cord with 3-prong plug attached to dispenser. Export models have line cord less plug.
Quantum Series Installation and Service Manual PREINSTALLATION RECEIVING Each unit is completely tested and inspected before shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier. Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists, have the carrier make a note on the bill of lading and file a claim with the carrier. UNPACKING • • • • • • • Remove staples securing carton to pallet.
Quantum Series Installation and Service Manual INSTALLATION SPECIFICATIONS W ATER SUPPLY The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very important that the incoming water line is dedicated for the unit, or at least does not have other machines connected which could cause a water surge; i.e., a dishwashing machine. NOTE: For increased cooling capacity the unit should be connected to a remote recirculating cooling unit.
Quantum Series Installation and Service Manual FLUSHING AND SANITIZING ON START UP Follow standard sanitizing and flushing procedure. PROGRAMMING PORTION CONTROL ( OPTIONAL) The portion control supplied with your orange juice dispenser has been programmed to pour 7, 12, and 16 ounce drinks. The “XL” size has also been programmed to pour 16 ounces. Should pour size adjustments be required, please follow the instructions below: 1.
Quantum Series Installation and Service Manual CONCENTRATE LOADING AND BRIXING PLACING C ONCENTRATE P RODUCTS ON D ISPENSING PLATFORM To engage the concentrate container, place it in the desired position and press down into bottle adapter opening on dispensing platform tray (inside the cabinet). NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you may experience difficulties with container replacement.
Quantum Series Installation and Service Manual CLEANING AND SANITIZING PROCEDURES DAILY: S YSTEM F LUSH P ROCEDURE 1. A 1 quart (0.95 liters) (32 fluid oz. minimum) empty container is needed. Place the empty container on the drip tray grill under the nozzle of the dispensing station to be flushed. 2. Open the cabinet door. 3. Choose the valve handle that corresponds with dispensing station to be flushed. 4. Move chosen handle from “dispense” position to the “flush” position. 5. Close the door. 6.
Quantum Series Installation and Service Manual 9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place on dispensing platform, and insert bottle fitting into bottle adapter. NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mixers, etc. 10. Place handle in dispense position and close door. 11. Run dispensing station for 90 seconds then stop; allow sanitizing solution to remain in lines for 5 minutes. 12.
Quantum Series Installation and Service Manual 6. Remove the nozzle and static mixers. 7. Carefully lift and pull the platform from the dispenser and place it in a clean and well lit area for service. Replacement of Pump Hose (see figure 2): 1. Remove platform as described above in removal of platform instructions. 2. Remove the two white plastic hose clamps from the pump tube connections. Remove the two stainless steel concentrate delivery tubes from the hose ends. 3.
Quantum Series Installation and Service Manual -9- 720901120
Quantum Series Installation and Service Manual 720901120 - 10 -
Quantum Series Installation and Service Manual TROUBLE-SHOOTING GUIDE The following pages contain trouble-shooting charts designed to aid an experienced serviceman in diagnosing any operating problems that may be experienced. In order to gain maximum benefit from the charts, please note: 1. Start at the beginning of the chart and supply the appropriate answer to each question. 2. Do not skip any section, unless instructed to do so. You may miss the solution to your problem. 3.
Quantum Series Installation and Service Manual No cooling (con’t) No water dispensed, concentrate only. 720901120 Defective start relay located on upper rear shelf inside dispenser There should be line voltage on the black wire of the relay when there is line voltage present on the orange OR yellow wire. Replace relay if it fails this test. Compressor starts but hums and trips overload Seized or shorted compressor, replace.
Quantum Series Installation and Service Manual No water dispensed, concentrate only (con’t). Freeze-up of water coil or concentrate chamber Unplug dispenser and allow 2-4 hours to thaw. Water or concentrate thermostat set too low, recalibrate to 34oF -40 oF (1.1 oC - 4.5 o C). Defective water or concentrate thermostat, replace. Refrigerant solenoid stuck open or not closing fully.
Quantum Series Installation and Service Manual No concentrate dispensed, water only Excessive remnant left in empty concentrate pouch Concentrate refill light comes on prematurely Concentrate refill light does not come on at all 720901120 Dispense tube not fully engaged into receptacle on concentrate pouch Refer to Concentrate Loading section of this manual Dispense tube disconnected from mixing chamber Refer to Concentrate Loading section of this manual Slide block on pump in open position Close
Quantum Series Installation and Service Manual Concentrate refill light does not come on at all (con’t) Improperly loaded tube Refer to concentrate loading section of this manual Bad VRB board Replace VRB board Bad portion control Replace portion control Incoming water supply too warm Optimum performance is achieved when the dispenser utilizes water from a pre-cooler Ambient air too warm Relocate dispenser Excessive demand on dispenser Add water pre-cooler or second dispenser Dirty condenser c
Quantum Series Installation and Service Manual Concentrate warm, water cold (con’t) Loss of refrigerant charge due to leak in system Repair leak and recharge system Brix Problem Water supply pressure too low, less than 20 psi (1.4 bar) flowing or water pressure fluctuates sharply Correct water supply problem to ensure a constant 40 psi (3 bar) flowing to the dispenser Water flow control binding or spring is defective Clean and/or replace parts as necessary Improperly thawed concentrate.
Quantum Series Installation and Service Manual Machine continues to dispense after dispense button is released or dispenses without operator input Sold Out light illuminates when concentrate no longer passes through the pump. Portion control pad stuck in on position Disconnect the wire harness from the rear of the portion control and close the door. If unit does not dispense on its own the portion control is bad (stuck on) Relay on voltage regulator board (VRB) stuck on.
Quantum Series Installation and Service Manual Sold Out light illuminates when concentrate no longer passes through the pump.(con’t) Improper loading procedures will usually result in low brix conditions and thus erratic sold out indications. Check that the pouch of juice is properly loaded in the pouch holder. Tube fitting should be located at the bottom of the pouch holder and the tube should be approximately centered in the bottom portion of the opening of the holder.
IMI Cornelius Inc. One Cornelius Place Anoka, MN 55303-1592 U.S.A.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER MODEL NO. 45200001 45200002 45200003 45200004 45200101 45200102 45200103 45200104 45400001 45400002 45400101 45400102 45400103 45400104 45500001 45500002 45500101 45500102 45650001 45650003 45650101 45650103 45650104 45650105 QUANTUM SERIES 1 of 16 Rev A Manual Part No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER 3 29 36 2 20 41 13 31 17 11 27 42 39 28 12 22 4 36 30 35 16 14 21 34 32 36 9 39 25 41 41 2 6 2 3 3 38 36 23 37 15 1 40 10 8 7 36 19 33 36 24 26 36 36 5 35 18 36 FIGURE 1. GENERAL ASSEMBLY Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. 1 2 3 Part No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER 11 1 10 9 2 8 7 3 5 6 4 15 19 20 21 13 12 14 16 17 18 22 FIGURE 2. REFRIGERATION AND FRAME ASSEMBLY Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER (SEE FIGURE 2) Item No. Part No. Name Item No. Refrigeration and Frame Ass’y 1 10 729011105 Kit Compressor, 120V 60HZ 729011106 Kit Compressor, 230V 50HZ 11 2 08474 Clip Spring 12 3 07301046 4 5 Part No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER 3 5 16 12 2 14 11 13 1 10 4 15 9 6 8 FIGURE 3. UPPER CABINET ASSEMBLY Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER (SEE FIGURE 3) Item No. Part No. Name 45027001 Bushing 7 11761 Harn Door (1000 Series: Not Shown) 11762 Harn Door (2000 Series: Not Shown) 11763 Harn Door (3000 Series: Not Shown) 11823 Harn Door (4000 Series: Not Shown) Stud Latch No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER 27 7 19 21 25 2 22 20 27 23 26 24 18 12 4 6 9 27 11 8 10 27 1 3 16 17 15 5 13 14 18 27 28 FIGURE 4. PLATFORM ASSEMBLY Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER (SEE FIGURE 4) Item No. Part No. Name Item No. Part No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER 13 7 28 5 23 4 9 12 27 6 3 22 10 21 20 2 24 25 26 23 8 23 28 11 15 16 19 1 17 14 18 23 FIGURE 5. VALVE BLOCK ASSEMBLY Item No. Part No. Name Item No. Part No. Name 45045 Block Valve Asy 15 45180 Spring Acutuator 1 45177 Holder Poppet Seal 16 45189 Poppet 2 0720406 Nut No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. 11 Part No. Name 1 45026 Adapter Bottle Asy 1 45060001 Adapter Caddy Top 2 45060002 Adapter Caddy Run and Flush 3 45060003 Adapter Caddy Bottom 4 31525062 O-Ring .118 I.D. 5 31525014 O-Ring .489 I.D. 6 31525061 O-Ring 1.489 I.D. 7 07015001 Screw No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. Part No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER 1 4 9 3 6 2 5 7 FIGURE 10. DOOR COVER ASSEMBLY Item No. Part No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER 10 2 14 8 9 3 11 1 5 4 6 7 12 13 FIGURE 11. ELECTRICAL BOX (DC) ASSEMBLY Item No. Part No. Name Item No. Box Elec Asy 1 07061001 Screw No. 10 x 3/8” 2 0733903 Bushing Snap 3 07115001 Screw TF 8-32 TRPH 12 4 0734801 Rivet Pop 5 59328001 Fuse 6.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. Part No. 6 Name Box Elec Asy 1 45110 Box Elec (1000 and 2000 Series) 45668 Box Elec (3000 Series) 45410 Box Elec (4000 Series) 2 07061001 Screw No. 10 x 3/8” 3 49273 Block Term 4 46308 Relay Start 115V 60HZ 463081 Relay Start 220V 50HZ 5 0735201 Bushing 6 07061003 Screw No.
IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item No. 4 Part No. Name 45138 Reg Voltage Asy (1000 Series) 45238 Reg Voltage Asy (2000 and 4000 Series) 45338 Reg Voltage Asy (3000 Series) 45162 Brkt Voltage Regulator 45675 Brkt Voltage Regulator (3000 Series) 2 45056 Support P.C.
