Liquid Base Beverage Dispenser INSTALLATION & OPERATORS MANUAL Part No. 630460001 Revised: May 13, 2014 Revision: B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Installation Manual must be read and understood before starting to install or operate this equipment. © CORNELIUS INC; 1996-2014 Printed in U.S.A.
TABLE OF CONTENTS GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 UNIT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DESIGN DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION UNIT DESCRIPTION The Three-Flavor Tower is compact and may be island-mounted or installed on a front or rear counter. The Three-Flavor Tower is designed to dispense three, portion controlled, noncarbonated drinks. One concentrate flavor is chilled by a heat exchanger. Cooling for the heat exchanger is provided by the existing soft drink system. DESIGN DATA Table 1. Design Data Overall Dimensions: Width 10.75 in. Height 26.25 in. Depth 9.12 in.
UNPACKING AND INSPECTION CAUTION: Unit must be lifted by the S/S tower to avoid damage. Do Not lift using valve housings. Unpack a Unit as follows: 1. Open carton. 2. Lift Unit from carton. 3. Retain installation manual, and loose shipped parts. 4. Carefully inspect Unit for evidence of damage. If evidence of damage is found, notify delivering carrier and file a claim against the carrier. 5. Remove loose-shipped parts from carton. Check contents per Table below. Table 2.
COUNTERTOP HOLE LOCATION (TUBING ACCESS) 1. Using the template provided, layout the location of the access hole. 2. Cut the access hole in the counter. Be sure there are no sharp edges to damage the tubing. 3. Move the Unit into position over the hole and attach the tower to the counter. 4. Route all tubing (concentrate, water, coolant and drain) through the access in the countertop.
7. Check all connections for leaks before insulating the tubing. To Heat Exchanger Inlet From Heat Exchanger Outlet Tubing must be insulated to prevent condensation Oetiker Clamps (8) Cold Carbonated Water From Cooling Unit Python Insulation Syrup Tubing Cold Carbonated Water Return to Cooling Unit FIGURE 1. CONNECTION TO EXISTING SODA SYSTEM COOLANT CONNECT CONCENTRATE TUBING Connect concentrate tubing to the Unit as follows: 1.
2. Carefully tilt the connected Unit up to expose the base. 3. Apply a silastic sealant e.g. Dow Corning RTV 731 or equivalent on all base edges. 4. Lower Unit into exact operating position on the countertop. 5. Fasten the tower to the countertop. 6. Apply additional sealant around the Unit so that the sealant has a minimum radius of 1/2 inch. 7. Seal the lines and plug the remaining opening with mastic material such as Permagum, or equivalent.
MULTI-FLAVOR TOWER B-I-B INSTALLATION STRAINER POTABLE WATER SOURCE WATER PRESSURE REGULATOR COOLANT FROM EXISTING SOFT DRINK SYSTEM PRIMARY REGULATOR 70-80 PSI CHECK VALVE CONCENTRATE PUMP (3) CO2 CYLINDER CO2 MANIFOLD BAG-IN-BOX (3) LINE LEGEND CO2 PLAIN WATER CONCENTRATE 6 630460001
Connect concentrate tubing to concentrate Sources Connect concentrate tubing to concentrate sources for bag-in-box (or tank). Make Electrical Connections Mount the transformer beneath the tower and route the 24V lead up into the tower and connect to the plugs in the tower for the valves and merchandiser. PREPARATION FOR OPERATION All Units as shipped will dispense only non-carbonated drinks. Purging the Concentrate Systems 1. Place a cup or other container under the nozzle. 2.
LED Indicator Light Cancel/Pour Switch Figure 1 Note: Check local specifications for dispensed product water to syrup ratio specifications. G. If the ratios are correct, proceed to Step I. If the ratios are not correct, proceed to step H. H. Turn valve syrup flow control labeled “S4” (right-side control) adjusting screw to the left (COUNTERCLOCKWISE) for less syrup or to the right (CLOCKWISE) for more syrup. I. Remove the syrup/water separator by turning and pulling down. J.
SANITIZING THE SYSTEM (USA) IMPORTANT: Only trained personnel should perform sanitizing procedures. WARNING: Wear protective eyewear to avoid eye injury. The syrup systems must be sanitized once every six months; whenever there is a flavor change, or an off flavor is noted in the product. This is the ‘‘ambient’’ sanitizing procedure whereby syrup is first flushed from the system with water, then a detergent is introduced, followed by a second water flush.
15. Remove the tube-end connectors from the detergent. 16. Dispose of unused detergent in a sanitary sewer, not in a storm drain. Wash the container thoroughly. 17. Fill the 5-gallon container with potable (drinking) water. Place the tube-end connectors in the water. 18. Hold each dispensing valve open until the detergent is displaced by the water. WARNING: Phenolphthalein must be kept away from children. It is a powerful laxative and may cause serious illness if taken internally. 19.
