® IDC 2XX with Cold Carbonation Operator’s Manual Release Date: October 18, 2005 Publication Number: 621057403OPR Revision Date: June 8, 2006 Revision: B Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
IDC OPERATOR’S MANUAL The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Read and Follow all Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recognize Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Different Types of Alerts .
IDC Operator’s Manual SAFETY SAFETY INSTRUCTIONS Read and Follow all Safety Instructions Read and follow all safety instructions in this manual and on the machine (decals, labels, and laminated cards). Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations before operating the machine. Recognize Safety Alerts This is the safety alert symbol.
IDC Operator’s Manual START-UP AND OPERATING INSTRUCTIONS ICE DRINK DISPENSER The ice drink dispenser shall be installed by qualified personnel following instruction given in the Installation manual part number 621057403INS. Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill, then replace the lid. Allow 10 to 15 minutes for the cold plate to cool down.
IDC Operator’s Manual Cleaning Interior Surfaces CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per minute. IMPORTANT: Perform the following at least once a month. 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove agitator assembly. Using a nylon bristle brush or sponge, clean the interior of the hopper, top cover and agitator assembly with soap solution. Thoroughly rinse the hopper, cover and agitator surfaces with clean potable water. Reassemble agitator assembly.
IDC Operator’s Manual Product Tubing IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitizing procedures. Sanitize Post–Mix tank system 1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution. 2. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle brush. (Do not use a wire brush). Rinse with clean water. 3.
IDC Operator’s Manual Replenishing CO2 Supply NOTE: When indicator on the 1800-psi gage is in the shaded (“change CO2 cylinder”) portion of the dial, CO2 cylinder is almost empty and should be changed. 1. Fully close (clockwise) the CO2 cylinder valve. 2. Slowly loosen the CO2 regulator assembly coupling nut allowing CO2 pressure to escape, then remove the regulator assembly from the empty CO2 cylinder. 3. Unfasten safety chain and remove the empty CO2 cylinder.
IDC Operator’s Manual MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (OR AS REQUIRED) Remove foreign material from vending area drip tray to prevent drain blockage. Clean vending area. Check for proper water drainage from the vending area drip tray. Checking CO2 Supply Make sure CO2 cylinder regulator assembly 1800-psi gage indicator is not in shaded (“change CO2 cylinder”) portion of the dial.
IDC Operator’s Manual © 2005-2006, IMI Cornelius Inc.
IMI Cornelius Inc. www.cornelius.