FRUTISTA VIPER 3 FLAVOR Operator’s Manual Release Date: April 2, 2010 Publication Number: 621360041TBOPR Revision Date: April 28, 2014 Revision: D Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monthly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Cleaning Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator’s Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Operator’s Manual • persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. Keep your unit in proper working condition and do not allow unauthorized modifications to the unit. QUALIFIED SERVICE PERSONNEL ! WARNING: Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES.
Operator’s Manual ! DANGER: CO2 displaces oxygen. Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a small area, IMMEDIATELY ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentrations of CO2 gas experience tremors which are followed rapidly by loss of consciousness and DEATH.
Operator’s Manual SYSTEM OVERVIEW The Viper is a Frozen Carbonated Beverage (FCB) unit. It delivers FCB and FUB drinks from a single machine. The unit provides uniform, high quality, high volume product to the customer. The unit has a refrigeration system for the barrels, along with an intelligent defrost system for product quality.
Operator’s Manual When the system is initially powered up, the screens in Figure 2 and Figure 3 are displayed temporarily as the unit goes through self-checks. If either of these screens remains on, call service. INITIALIZING PLEASE STAND BY FLASH: EEPROM: Figure 2 SW REV UI 000.002 I/O 000.001 MOTOR 000.003 STATUS 000.011 Figure 3 BASIC OPERATION If the system check completes normally, the screen shown in Figure 4 is displayed. This is the home screen (Barrel Status).
Operator’s Manual BARREL #1 OFF STATUS #2 OFF 12:51P MAR 04 MENU OFF ON DFRST SPIN ON Button Figure 4 While the unit is starting, wash all external surfaces with a mild soap solution and rinse with clean water. Dry all external surfaces with a clean soft cloth. Remove the drip tray (if applicable) and wash with a mild soap solution. Dry the tray thoroughly and replace it. (Do not use abrasive or chlorine based cleaners.
Operator’s Manual Table 3 Image Status Description ON DO NOT Dispense Product until light is OFF. ON Call Service. Do NOT dispense product until light is OFF. ON Replenish syrup, CO2 or water supply. Light will go OFF when product is replenished. CONTROL SYSTEM OPERATION Control System Overview The Viper uses a control system that monitors and controls all of the major systems and components of the machine.
Operator’s Manual Menu Display Area BARREL STATUS #1 OFF #2 OFF 54 17 12:51P MAR 04 MENU OFF ON DFRST SPIN Menu Buttons Figure 5 Control Panel Buttons The Menu Buttons Area, which is located across the bottom of the control panel and the arrow buttons to the right is used to operate the unit. There are up to five buttons that are activated on a screen to provide various functions using the control system. Each button that is active has a label directly above it.
Operator’s Manual REPLENISHING SUPPLIES SYRUP If the system indicates that the syrup is sold out, the procedure in Table 5 should be performed to replace the BIB (Bag-In-Box) syrup source. Table 5 Procedure Step 1. Replace the empty BIB and wait for the Out of Product lamp go off. 2. Fill the barrel by opening up the barrel faceplate relief valve for the barrel (See Figure 6). Fill the barrel to the scribe line on the faceplate, as shown in Figure 6, for 100-110% overrun. 3.
Operator’s Manual Bag Connector (White - Male) Unit Connector (Red - Female) Syrup Tube Figure 7 Type 2 BIB Syrup Connections Refer to Table 7 and Figure 8 when replacing a Type 2 BIB container. Table 7 Step Procedure 1. Push in on the outer connector tab and pull the syrup hose and stub out to unlock the connector from the BIB. 2. Pull the connector sideways to disengage the line from the bag connector. 3. Place a new BIB on the rack and open the cardboard flap.
Operator’s Manual CO2 CO2 (Carbon Dioxide) Warning ! WARNING: To avoid personnel injury and/or property damage, always secure the CO2 cylinder per local codes. ! WARNING: CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of CO2 gas leaks in the entire CO2 and FCB system. If a CO2 gas leak is suspected, particularly in a small area, immediately ventilate the contaminated area before attempting to repair the leak.
Operator’s Manual Maintaining Product Quality It has been determined that there are three main factors that affect the rate at which product quality diminishes, as indicated by a change in product appearance. These factors are: 1. Dispensed Product Throughput 2. Programmed Defrost Scheduling 3. Viscosity Setting It is recommended that the following instructions be read and followed relative to operating and establishing settings on the Viper equipment.
Operator’s Manual MAINTENANCE Maintenance is important to the quality of the product being served. The following sections outline the minimum requirements for periodic maintenance of the unit and the surrounding service area. NOTE: Do not use abrasive cleaners on the unit. NOTE: IMPORTANT! Only trained and qualified persons should perform these cleaning procedures. DAILY MAINTENANCE On a daily basis, clean all external surfaces with a mild soap solution and rinse with clean water.
Operator’s Manual Tab Tab Figure 9 Publication Number: 621360041TBOPR - 14 - © 2010-2014, Cornelius Inc.
Operator’s Manual TROUBLESHOOTING Table 9 Problem Probable Cause Unit will not run. A. B. Unit not plugged in Circuit breaker A. B. “Sleep” display on Barrel Status menu A. B. C. Sleep time set Clock incorrectly set No or incorrect wakeup time set A. Check programming B. Check programming C. Check programming Barrel Status OFF A. Not activated A. B. Error has shut down barrels Unit in diagnostics C. A. No water pressure A. B. C. © 2010-2014, Cornelius Inc. Remedy - 15 - Plug in unit.
Operator’s Manual SPECIFICATIONS Line Voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215-245VAC Max. Current Draw (FLA):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 amps Syrup Tubing Size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 in. I.D., 75 ft. max. Water Inlet Size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 in. I.D., 75 ft. max. Water Flow Rate (2 barrel unit) . .
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