IMI CORNELIUS INC www.cornelius.com ICE/BEVERAGE DISPENSER MODELS: ENDURO-150 (SIX VALVE) Installation Manual IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test.
TABLE OF CONTENTS SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To ensure continued protection and sanitation, observe the following: ALWAYS: disconnect power to the dispenser before servicing or cleaning. NEVER: place hands inside of hopper or gate area without disconnecting power to the dispenser.
DESCRIPTION The “ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4” in size), cubelets and hard-chipped or cracked ice; and, in addition, several flavors of post-mix beverages.
INSTALLATION INSTRUCTIONS IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local laws. 1.
7/16 DIA. HOLE (4 PLCES) 22 1 13/16 18 7/16 1 5/16 12 9 21 1/4 18 5/8 OPENING 23 1/16 29 30 11/16 REMOVABLE SINK Z STYLE 6 11/16 8 5/8 3 1/2 15 TO FRONT OF DRIP TRAY ON COUNTER TOP TO FRONT TOP OF DRIP TRAY RECOMMENDED COUNTER OPENING SIZE 9” X 12” FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA. FIGURE 1.
SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET X 3/4 FPT BARB ADAPTER 1 BARB X 3/4 MPT DRAIN LINE 1-IN. I.D. PLASTIC TUBING (6 FT) WITH INSULATION FIGURE 2.
ICE DIVERTER KIT 02394 NOTE: For dispensing Scotsman, Wilshire, and Hoshizaki compressed ice cubes: 1. Disconnect power to dispenser. 2. Remove Merchandiser from dispenser. 3. Remove ice chute and discard gate restrictor. 4. Install ice diverter on gate mounting plate as shown below. 5. Apply RTV to back surface of ice diverter, to seal to gate mounting plate. 6. Reinstall gasket and ice chute. 7. Reinstall merchandiser and energize unit.
GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. ADJUSTMENT INSTALL PLATE ON STUDS AS SHOWN FIGURE 4. GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice, especially desirable when using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts loosened, to obtain the desired amount of restriction.
91971RINS 4 5 6 FAUCETS COLDPLATE INLET CONNECTIONS 1 3 2 4 FLAVOR MODULE OPTION FAUCETS VIEWED FROM FRONT OF UNIT FIGURE 5.
6 5 4 3 2 1 9 S6 S5 S4 S3 S2 S1 WATER MANIFOLD FAUCETS FAUCETS VIEWED FROM FRONT OF UNIT CARB WATER CW CW WATER * 6 5 4 3 2 1 5–15 PSIG S1 ICE/SOFT DRINK POST MIX DISPENSER. ITEMS OUTSIDE BROKEN LINES ARE NOT INCLUDED WITH UNIT.
TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Trouble Probable Cause A. Empty syrup tank. B. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). A. Unit standing with no ice in hopper – no ice in cold plate cabinet. FLAVOR SYRUPS DO NOT DISPENSE A. No 24 volt power to PC board. B. No CO2 pressure. C. Empty syrup tank. D. Kinked tubing. E. Clogged inner nozzle. F. Defective PC board. G. Defective harness from keypad. H. Defective Flow control. I. Defective solenoid harness. J.
91971RINS GRN N L Q.C. CONNECTOR W H T CCW AGITATOR MOTOR Y E L L O W B L A C K B L A C K W H I T E B R L E U D E G R E E N 12 FIGURE 7.
WIRING SCHEMATIC (120 V UNIT) G L N TIMER L1 L2 RECTIFIER MOTOR HEATER AGITATOR MOTOR N.O. C VEND SWITCH N.C. CAPACITOR GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL FLAVOR VLVS OPTIONAL ICE LEVEL VLV PCB SOLENOIDS BOARD KEYPAD OPTIONAL BEVERAGE VALVES OPTIONAL BEVERAGE VALVES BEVERAGE PANEL FIGURE 8.
91971RINS TO SOLENOID MOUNTING PLATE Y E B L L L A O C WW K H T 14 B L U E TO HINGE GUSSET DISPENSE SWITCH GATE SOLENOID CCW AGITATOR MOTOR TO BEVERAGE PANEL N L FIGURE 9. WIRING DIAGRAM (220–240 V UNIT) BLK BLK OPTIONAL LIGHT SOCKET BLK GRN/YEL GRN/YEL LT. BLUE BRN RED BLUE GRN/YEL BLUE RED MOTOR BLK CAPACITOR ORN GRN/YEL GRN/YEL WHT BLUE OPTIONAL LIGHT STARTER BLK PINK WHT J9 J10 GRN/ YEL L O A D B R N L N TERM STRIP BLK BLK LT. BLUE VOLTAGE SURPRESSORBLK BRN LT.
WIRING SCHEMATIC (220–240 V UNIT) 220–240V G L N EMI FILTER LINE FILTER TIMER L1 L2 RECTIFIER MOTOR HEATER POWER SWITCH AGITATOR MOTOR N.O. C VEND SWITCH N.C. GATE SOLENOID OPTIONAL BALLAST OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL FLAVOR VLVS PCB BOARD KEYPAD VLV SOLENOIDS OPTIONAL BEVERAGE VALVES OPTIONAL ICE LEVEL OPTIONAL BEVERAGE VALVES FIGURE 10.
WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. IMI Cornelius Offices AUSTRALIA D P.O.
IMI CORNELIUS INC.
