ICE/BEVERAGE DISPENSER MODELS: ENDURO-150 (SIX VALVE) INSTALLATION MANUAL Release Date: February 24, 2004 Publication Number: 91971RINS Revision Date: August 3, 2010 Revision: E Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Safety Instructions 1 Read And Follow All Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Recognition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Different Types Of Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ice/beverage Dispenser Installation Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Ice/beverage Dispenser Installation Manual SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in serious injury, death or equipment damage.
Ice/beverage Dispenser Installation Manual DESCRIPTION The “DURAFLEX” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4 inch in size), cubelets, and hard-chipped or cracked ice. In addition, several flavors of post-mix beverages.
Ice/beverage Dispenser Installation Manual INSTALLATION INSTRUCTIONS INSTALLATION ! WARNING: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.
Ice/beverage Dispenser Installation Manual 7. Maximum and minimum ambient temperature rating for correct operation is 40 to 105 F 8. The dispenser is not designed for a wash down environment and must not be placed in an area where a water jet could be used. 9. The uint has to be placed in a horizontal position. 10. If the supply cord is damaged, it must be replaced by the manufacturer, it’s service agent or similarly qualified person in order to avoid a hazard. ADJUST WATER -TO-SYRUP RATIO Figure 1 1.
Ice/beverage Dispenser Installation Manual GATE RESTRICTOR PLATE ! CAUTION: Disconnect power to dispenser before installing, removing oradjusting restrictor. See safety section of this manual. Figure 2. GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice, especially desirable when using glasses or other containers with small openings.
Ice/beverage Dispenser Installation Manual Figure 3. Drip Tray Drain Assembly © 2004-2010, IMI Cornelius Inc.
Ice/beverage Dispenser Installation Manual Figure 4. Plumbing Diagram (BC Model) Publication Number: 91971RINS -8- © 2004-2010, IMI Cornelius Inc.
Ice/beverage Dispenser Installation Manual Figure 5. Plumbing Diagram (B Model) © 2004-2010, IMI Cornelius Inc.
Ice/beverage Dispenser Installation Manual TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. ! WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Ice/beverage Dispenser Installation Manual Trouble FLAVOR SYRUPS DO NOT DISPENSE Probable Cause A. No 24 volt power to PC board. B. No CO2 pressure. C. Empty syrup tank. D. Kinked tubing. E. Clogged inner nozzle. F. Defective PC board. G. Defective harness from keypad. H. Defective Flow control. I. Defective solenoid harness. J. Defective keypad. FLAVOR DISPENSES FOR MORE THAN1SEC A. Dip switch settings on control board incorrect. B. PC board defective. C. Defective flow control.
Ice/beverage Dispenser Installation Manual Figure 6. Wiring Diagram (120 V Unit) Publication Number: 91971RINS - 12 - © 2004-2010, IMI Cornelius Inc.
Ice/beverage Dispenser Installation Manual Figure 7. Wiring Schematic (120V Unit) © 2004-2010, IMI Cornelius Inc.
Ice/beverage Dispenser Installation Manual Figure 8. Wiring Diagram (220--240 V Unit) Publication Number: 91971RINS - 14 - © 2004-2010, IMI Cornelius Inc.
Ice/beverage Dispenser Installation Manual Figure 9. Wiring Schematic (220--240 V Unit) © 2004-2010, IMI Cornelius Inc.
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