IMI CORNELIUS INC www.cornelius.com Installation Manual ICE/BEVERAGE DISPENSER Model: ED 300 BC IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test.
TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION INSTRUCTIONS .
SAFETY PRECAUTIONS Always: disconnect power to the dispenser before servicing or cleaning. Never: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.
INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. A. LEG OPTION, Kit P/N 08017 Note: Before installing legs, the plastic plugs (6) in the base threaded holes must be removed. Unpack the six (6) legs and install them into the threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility supply lines to permit shifting the position of the dispenser sufficiently to clean the area beneath it.
REAR VIEW OF DRIP TRAY SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET X 3/4 FPT BARB ADAPTER 1 BARB x 3/4 MPT DRAIN LINE 1” I.D PLASTIC TUBING (6 FT) WITH INSULATION FIGURE 1.
GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown in Figure 2 to reduce or increase with large containers the dispensing rate of ice, especially desirable when using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts loosened, to obtain the desired amount of restriction.
/16 (6) PLACES 44 3/8 40 3/4 1 13/16 20 3/8 4 1/2 1 5/16 2 9/16 16 1/8 OPENING 12 18 5/8 21 1/4 23 1/16 15 29 3/4 31 1/2 Z MODEL REMOVABLE SINK RECOMMENDED COUNTER OPENING SIZE 12” X 15” FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED 6 11/16 AREA. 8 5/8 15 3 1/2 22 3/8 TO FRONT OF DRIP TRAY ON COUNTERTOP TO FRONT TOP 3 3/16 OF DRIP TRAY FIGURE 4.
REMOVAL AND REPLACEMENT OF AGITATORS RIGHT HAND AGITATOR WITH HOLE IN UPRIGHT LEFT HAND AGITATOR O–RING COUNTERCLOCKWISE CLOCKWISE ROTATION ROTATION FRONT (VALVE SIDE) VIEW FROM TOP OF DISPENSER FIGURE 5. AGITATORS REMOVAL AND REPLACEMENT To Remove Agitators For Cleaning (see Figure 5) 1. Lift agitator and disc from unit.. 2. Remove O-Ring starting at notch. Warm the O-Ring with water to ease removal. 3. Lift the plastic agitator disc off of the stainless-steel agitator. 4.
3 1 3 2 4 2 4 7 8 7 COLDPLATE INLET CONNECTIONS 6 5 FAUCETS 4 3 COLDPLATE INLET CONNECTIONS 2 1 FAUCETS S3 S4 W3 W4 W1 W2 S2 S1 S8 S7 S6 S5 S8 S7 W3 W4 W1 W2 S5 S6 COLD PLATE S4 S3 S2 S1 W1 W3 W4 W2 W1 W3 W4 W2 COLD PLATE TO FLAVOR MODULE OPTION MODULE OPTION TO FLAVOR S7 SYRUP TANKS 15–50 PSIG S8 S6 CARBONATOR PUMP CHECK VALVE OPTIONAL FOR DIET DRINKS OR ROOT BEER 5–15 PSIG SYRUP INLETS TO COLDPLATE CARB WATER NON–CARB WATER S5 S4 S3 S2 INSTALL FOR
FLAVOR MODULE OPTION 8 1 3 4 2 4 FLAVOR MODULE OPTION FAUCETS VIEWED FROM THIS SIDE FIGURE 7.
3 1 3 2 4 2 4 9 12 11 10 COLDPLATE INLET S9 S8 S7 S12 S11 S10 W1 W2 S9 S8 S7 S12 S11 S10 W3 W4 COLD PLATE S6 S5 S4 CONNECTIONS 9 8 7 FAUCETS 6 5 4 S3 W1 W2 S3 S2 S1 S6 S5 S4 W3 W4 COLD PLATE S1 S2 COLDPLATE INLET CONNECTIONS 3 2 1 FAUCETS W3 W4 W2 W1 W3 W4 W2 W1 TO FLAVOR MODULE OPTION TO FLAVOR MODULE OPTION S10 S9 SYRUP TANKS 15–50 PSIG S11 CARBONATOR PUMP CHECK VALVE OPTIONAL FOR DIET DRINKS OR ROOT BEER 5–15 S12 PSIG TO COLDPLATE SYRUP INLETS CARB WA
FLAVOR MODULE OPTION 10 1 3 4 2 4 FLAVOR MODULE OPTION FAUCETS VIEWED FROM THIS SIDE FIGURE 9.
TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Trouble Probable Cause A. Empty syrup tank. B. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT–IN COLD PLATE). A. Unit standing with no ice in hopper – no ice in cold plate cabinet. AGITATORS TURN IN OPPOSITE DIRECTIONS A. This is normal and is necessary for uniform ice agitation. ICE DOES NOT DISPENSE FROM ONE GATE ASSEMBLY A. Agitators reversed B. Defective gate solenoid or rectifier C. Motors wired incorrectly A. No 24 volt power to PC board. B. No CO2 pressure.
13 OPTIONAL LIGHT SOCKET BLACK WO B HRL I NA T C E K B L U E GRN B L U E MOTOR CAPACITOR BLACK G R OPTIONAL E E LIGHT STARTER N B R L E U D E 4 FLAVOR OPTION LIGHT 2 BLUE ICE LEVEL SIGNAL OPTION 1 T’STAT (WATER–5) BLUE RED OPTIONAL LIGHT BALLAST PINK BLACK WHITE G R E E N BLACK GREEN/YELLOW B GATE L U SOLENOID E (DC COIL) TO 24V TRANSFORMER TO HINGE BRACKET ESD BLACK B L A C K KEY SWITCH (OPTIONAL) BLUE WHITE B L A C K WHT BLK TO BEVERAGE FAUCET 4 3 FLAVOR SOLENOIDS B W
G L N TIMER L1 L2 RECTIFIER MOTOR HEATER AGITATOR MOTOR N.O.1 C VEND SWITCH N.C.1 CAPACITOR GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL FLAVOR VLVS OPTIONAL BEVERAGE VALVES PCB VLV SOLENOIDS BOARD KEYPAD BEVERAGE PANEL MOTOR HEATER AGITATOR MOTOR N.O.2 C VEND SWITCH N.C.
15 OPTIONAL LIGHT SOCKET BLACK BLACK 4 BLACK BRN 2 BLUE LIGHT BLUE RED OPTIONAL LIGHT BALLAST WHITE G R E E N PINK B L A C K BLUE B L A C K BRN W H I T E WHITE WHITE WHITE BLACK R E D R E D BEVERAGE TRANSFORMER (OPTIONAL) YELLOW YELLOW RED YELLOW DISPENSE SWITCH WHT MOTOR HEATER BLK TO BEVERAGE FAUCET 4 KEY SWITCH (OPTIONAL) ICE LEVEL SIGNAL OPTION 1 T’STAT (WATER–5) B L U E TO 24V TRANSFORMER FLAVOR OPTION GATE SOLENOID (DC COIL) MOTOR CAPACITOR G R OPTIONAL E E LIGH
G N L EMC LINE FILTER E–BOX GD. MOTOR HEATER MOTOR HEATER TIMER L1 L2 RECTIFIER GATE SOLENOID POWER PUSH BUTTON SWITCH N.C1 C VEND SWITCH N.O1 AGITATOR MOTOR OPTIONAL BALLAST OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BEV. TRANSFORMER BEVERAGE KEYLOCK SWITCH OPTIONAL FLAVOR VLVS 24V PCB VLV SOLENOIDS BOARD BEV. FAUCETS KEYPAD EMC GATE SOLENOID N.C2 C VEND SWITCH N.O2 OPTIONAL BALLAST AGITATOR MOTOR OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BEV. TRANSFORMER OPTIONAL FLAVOR VLVS 24V BEV.
3 1 3 2 4 2 4 FLAVOR MODULE OPTION 17 1 2 3 4 5 6 FAUCETS 7 8 9 10 11 12 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CW2 CW1 WATER BEVERAGE LINES SHOWN IN DIFFERENT LINE STYLES FOR CLARITY REMOTE REFRIGERATION SYSTEM OPTIONAL FOR DIET DRINKS OR ROOT BEER 5–15 PSIG S12 S10 S9 CHECK VALVE SYRUP TANKS 15–50 PSIG S11 CARBONATOR PUMP NON–CARB WATER CARB WATER S8 S7 S6 S5 INSTALL FOR NON–CARB AS REQUIRED OPTIONAL PRESSURE REGULATOR S4 S3 TO FLAVOR MODULE OPTION TO FLAV
WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. IMI Cornelius Offices: Locate the office in your area on the Cornelius web site, www.cornelius.com, under the contacts tab.
IMI CORNELIUS INC.
