ICE/BEVERAGE DISPENSER Model: ED 300 BN Operator’s Manual Release Date: November 16, 1998 Publication Number: 620913201 Revision Date: August 3, 2010 Revision: E Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENT Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recognition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ice/Beverage Dispenser Operator’s Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Ice/Beverage Dispenser Operator’s Manual SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in serious injury, death or equipment damage.
Ice/Beverage Dispenser Operator’s Manual START-UP AND OPERATING INSTRUCTIONS ICE DRINK DISPENSER The ice drink dispenser shall be installed by qualified personnel following instruction given in the Installation manual part number 620913201INS. Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill, then replace the lid.
Ice/Beverage Dispenser Operator’s Manual CLEANING AND MAINTENANCE INSTRUCTIONS These instructions are used on all Cornelius ice drink dispensers. Some models may have additional cleaning requirements. Those models will have addition procedures listed later in the manual. ! WARNING: Disconnect power to the unit before cleaning or servicing following all lock out / tag out procedures established by the user. Verify all of the power is off to the unit before performing any work.
Ice/Beverage Dispenser Operator’s Manual Monthly Cleaning: (In addition to daily and weekly procedures) 1. Flush and sanitize all syrup lines as well as all of the syrup connectors. (See the sanitize syrup lines section shown later in this manual). 2. Remove ice from hopper and clean and sanitize the hopper. (See the Cleaning the interior surfaces section shown later in this manual). 3. While cleaning the hopper use the brush provided with the unit to clean the cold plate surface.
Ice/Beverage Dispenser Operator’s Manual Dispensing Valves: ( Daily Cleaning) Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit. Product Tubing (Monthly Cleaning) IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitizing procedures. Sanitize Pre-Mix And Post–Mix Tank System 1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution. 2.
Ice/Beverage Dispenser Operator’s Manual Replenishing CO2 Supply (As Required) NOTE:When indicator on the 1800-psi gage is in the shaded (“change CO2 cylinder”) portion of the dial, CO2 cylinder is almost empty and should be changed. 1. Fully close (clockwise) the CO2 cylinder valve. 2. Slowly loosen the CO2 regulator assembly coupling nut allowing CO2 pressure to escape, then remove the regulator assembly from the empty CO2 cylinder. 3.
Ice/Beverage Dispenser Operator’s Manual REMOVAL AND REPLACEMENT OF AGITATORS To Remove Agitators For Cleaning 1. 2. 3. 4. Lift agitator and disc from unit.. Remove O-Ring starting at notch. Warm the O-Ring with water to ease removal. Lift the plastic agitator disc off of the stainless-steel agitator. Replace by reversing steps. NOTE: Refer to Sanitize Procedure in the Owners Instruction for complete cleaning and sanitizing instructions. © 1998-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser Operator’s Manual TROUBLESHOOTING IMPORTANT:Only qualified personnel should service internal components or electrical wiring. ! WARNING: If repairs are to be made to the product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Ice/Beverage Dispenser Operator’s Manual Trouble ICE DOES NOT DISPENSE FROM ONE GATE ASSEMBLY Probable Cause A. Agitators reversed. B. Defective gate solenoid or rectifier. C. Motors wired incorrectly Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system. © 1998-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser Operator’s Manual ENDURO 300 (ED300) (POST-MIX) Figure 1. ENDURO 300 ASSEMBLY Publication Number: 620913201 - 11 - © 1998-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser Operator’s Manual ENDURO 300 (ED300) (POST-MIX) Item No. Part No. Item No. Name Part No. Name 1 21491 Slide, Gate 30 620307401 Hopper/Cabinet Ass’y 2 22081R Restrictor, Gate 31 620031609 Panel, Access Front 3 27107 Bracket, Lever Depressor 32 52967 Plug 4 15213 Agitator, Left 33 620404201 Dispensing Valve Panel Ass’y (SeeFigure 5) 5 620031608 Panel, Access Rear 34 70016 Hex Nut, No. 10-32 6 620044541 Panel, Lower 35 70017 Insert, Nylon, No.
Ice/Beverage Dispenser Operator’s Manual ENDURO 300 (ED300) (POST MIX Item No Part No. 1 29303R Name Bracket, Gear Box 2 15218 Plate, Motor Mount 3 29493 Bracket, Motor Mount 4 30794 Heater, Motor 5 32498 Motor 6 651859 Seal, Motor Shaft 7 52876 Gasket, Motor 8 70018 Hex Nut, 1/4-20 9 70260 Screw, Phil Rd. Hd., 1/4-20 By 1-In.
Ice/Beverage Dispenser Operator’s Manual ENDURO 300 (ED300) (POST-MIX) Figure 4. ELECTRICAL BOX ASSEMBLY Item No Part No. Name Item No 620307101 Electrical Box Ass’y 9 33617 Harness, Motor 1 620031606 Box, Electrical 10 32782 Harness, Dispenser Switch 2 32958 Rectifier 11 70147 Screw, Phil Rd Hd, No. 6-32 By 1/2-In.Long 3 30514 Clamp, Capacitor 12 70219 Screw, No. 8, Type B 4 30774 Capacitor 13 70215 Screw, Sl Washer Hd, No. 8-32 By 1/4-In.
Ice/Beverage Dispenser Operator’s Manual ENDURO 300 (ED300) (POST-MIX) Figure 5. VALVE PANEL ASSEMBLY Item No. Part No. Name Item No. Part No. Name 620404201 Valve Panel Ass’y, 12 Flavor 8 15356 Panel, Valve Mount 1 40502 Clamp 9 40483 Dispensing Valve 2 40439 Fitting, Valve Inlet 10 620700602 Screw, No. 10 3 50249 Insulation, Beverage Tubing 11 50014 Tubing, Water, 1/2 I.D. 4 52792 Beverage Tubing, 1/4 I.D.
Ice/Beverage Dispenser Operator’s Manual Figure 6. LADDER SCHEMATIC © 1998-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser Operator’s Manual Publication Number: 620913201 - 17 - © 1998-2010, IMI Cornelius Inc.
IMI Cornelius Inc. www.cornelius.
