OPERATOR’S MANUAL ICE/BEVERAGE DISPENSER MODEL: ED 300 BC Release Date: March 24, 2004 Publication Number: 92059OPR Revision Date: August 3, 2010 Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Read And Follow All Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ice/Beverage Dispenser Operator’s Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Ice/Beverage Dispenser Operator’s Manual SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in serious injury, death or equipment damage.
Ice/Beverage Dispenser Operator’s Manual START-UP AND OPERATING INSTRUCTIONS ICE DRINK DISPENSER The ice drink dispenser shall be installed by qualified personnel following instruction given in the Installation manual part number 92059OINS. Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill, then replace the lid.
Ice/Beverage Dispenser Operator’s Manual CLEANING AND MAINTENANCE INSTRUCTIONS These instructions are used on all Cornelius ice drink dispensers. Some models may have additional cleaning requirements. Those models will have addition procedures listed later in the manual. ! WARNING: Disconnect power to the unit before cleaning or servicing following all lock out / tag out procedures established by the user. Verify all of the power is off to the unit before performing any work.
Ice/Beverage Dispenser Operator’s Manual Cleaning Interior Surfaces (Monthly Cleaning) ! CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per minute. Pouring more liquid into the hopper could result in an overflow situation may result in injury or damage to the equipment. 1. Remove agitator assembly. 2. Using a nylon bristle brush or sponge, clean the interior of the hopper, top cover and agitator assembly with soap solution.
Ice/Beverage Dispenser Operator’s Manual Dispensing Valves: ( Daily Cleaning) Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit. Product Tubing (Monthly Cleaning) IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitizing procedures. Sanitize Pre-Mix And Post–Mix Tank System 1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution. 2.
Ice/Beverage Dispenser Operator’s Manual Replenishing CO2 Supply (As Required) NOTE:When indicator on the 1800-psi gage is in the shaded (“change CO2 cylinder”) portion of the dial, CO2 cylinder is almost empty and should be changed. 1. Fully close (clockwise) the CO2 cylinder valve. 2. Slowly loosen the CO2 regulator assembly coupling nut allowing CO2 pressure to escape, then remove the regulator assembly from the empty CO2 cylinder. 3. Unfasten safety chain and remove the empty CO2 cylinder.
Ice/Beverage Dispenser Operator’s Manual REMOVAL AND REPLACEMENT OF AGITATORS To Remove Agitators For Cleaning 1. Lift agitator and disc from unit.. 2. Remove O-Ring starting at notch. Warm the O-Ring with water to ease removal. 3. Lift the plastic agitator disc off of the stainless-steel agitator. 4. Replace by reversing steps. NOTE: Refer to Sanitize Procedure in the Owners Instruction for complete cleaning and sanitizing instructions. © 2004-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser Operator’s Manual TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. ! WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Ice/Beverage Dispenser Operator’s Manual FLAVOR SYRUPS DO NOT DISPENSE A. No 24 volt power to PC board. B. No CO2 pressure. C. Empty syrup tank. D. Kinked tubing. E. Clogged inner nozzle. F. Defective PC board. G. Defective harness from keypad. H. Defective Flow control. I. Defective solenoid harness. J. Defective keypad FLAVOR DISPENSES FOR MORE THAN 1 SEC A. Dip switch settings on control board incorect. B. PC board defective. C. Defective flow control. FLAVOR DISPENSES MORE THAN .5 OZ A.
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