www.cornelius.com Installation Manual ENDURO ICE/BEVERAGE DISPENSER Model: ED-250 BCP IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test.
TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER ICE BIN COVER ICE AGITATOR MANUAL ICE DISPENSE RED PUSH BUTTON SWITCH ICE PORTION CONTROL MODULE BEVERAGE FAUCET ON/OFF SWITCH REMOVABLE STRAW HOLDER PANEL MANUAL/AUTO ICE TOGGLE SWITCH LID/STRAW HOLDER CUP REST DRIP TRAY BEVERAGE FAUCETS (8) LOWER ACCESS PANEL FIGURE 1.
SAFETY PRECAUTIONS Always: Disconnect power to the dispenser before servicing or cleaning. Never: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.
INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. The ice dispenser must be sealed to the counter. The MOUNTING TEMPLATE (see Figure 3) indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the MOUNTING TEMPLATE. Cut openings in the counter. Rotate the line support bracket, located under base, to the up position and route all the lines below the bracket.
SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET X 3/4 FPT BARB ADAPTER 1 BARB X 3/4 MPT DRAIN LINE 1-IN. I.D. PLASTIC TUBING (6 FT) WITH INSULATION FIGURE 2.
30 26–7/16 1–13/16 1–5/16 23 7/16 12 21–1/4 9 18–5/8 23–1/16 21–1/4 OPENING 29 30–11/16 3–1/2 REMOVABLE DRIP TRAY Z STYLE 9–3/16 11–5/8 RECOMMENDED COUNTER OPENING SIZE 9.00 X 12.00 FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA. TO FRONT OF DRIP TRAY ON COUNTERTOP TO FRONT TOP OF DRIP TRAY FIGURE 3.
FAUCETS VIEWED FROM THIS SIDE FIGURE 4.
PNEUMATIC GATE SOLENOID VALVE 3-WAY NORMALLY CLOSED FILTER–REGULATOR (FACTORY-SET OUTLET PRESSURE TO 32-36 PSIG) CO2 SUPPLY 50 PSIG MAX. 7 ICE GATE CYLINDER REVERSE SINGLE ACTING-SPRING EXTENDED MANUAL OVERIDE SOLENOID VALVE 3-WAY NORMALLY CLOSED 620916501INS FIGURE 5.
ED250 PROGATE WIRING DIAGRAM MOTOR HEATER L INTERLOCK RELAY BLK 7 A 5 B N ICE CHUTE INTERLOCK SWITCH INCOMING POWER E TO GUSSET HINGE GROUND TERMINAL BLK TERMINAL BOARD GRN/YEL GRN/YEL BLK BLK BLK WHT WHT BLK WHT BLK YEL BLK WHT BLK WHT TO EBOX GROUND SCREW WHT DIODE BLK WHT BLK LINE WHT LINE TRANSFORMER TRANSFORMER LOAD YEL LOAD RED YEL/BLK YEL ORN/BLK ORN 1 2 3 4 5 1 2 3 4 5 WHT WHT YEL YEL RED YEL/BLK YEL BLK ORN/BLK WHT ORN BLK AGITATOR MO
L ICE CHUTE INTERLOCk SWITCH 2 1 BEV VAL. 120V 24VAC START CAPACITOR AGITATOR MOTOR R S 3 2 N 620916501INS MOTOR START RELAY 4 TOUCH PANEL MANUAL OVERIDE SOLENOID VALVE MANUAL/AUTO ICE TOGGLE SWITCH BEVERAGE TRANSFORMER INTERLOCK RELAY BEV VAL. BEV VAL. 24VAC BEV VAL. BEV VAL. 24VAC PORTION CONTROLLER/ TOUCH PANEL 24VAC BEV VAL. BEV VAL. 3 4 O/L PNEUMATIC ICE GATE SOLENOID VALVE BEV VAL.
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TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to the beverage system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Trouble NO ICE DISPENSED FROM ICE PORTION CONTROLLER (CONTINUED) NO ICE DISPENSED FROM MANUAL ICE DISPENSE PUSHBUTTON SWITCH ICE DISPENSING DURING AUTOMATIC AGITATION 620916501INS Probable Cause Remedy D. Insufficient or no CO2 supply to dispenser. D. Restore CO2 supply to dispenser. E. Ice chute cover not properly Installed. E. Make sure that cover is “snapped” into place. F. Defective ice chute interlock switch. F. Replace interlock switch. G. Defective interlock relay. G.
WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase. IMI Cornelius Offices AUSTRALIA D P.O.
IMI CORNELIUS INC.
