® Operator’s Manual ENDURO ICE/BEVERAGE DISPENSER Model: ED-250 BCP Release Date: June 7, 1999 Publication Number: 620916502OPR Revision Date: August 3, 2010 Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 1 Read and Follow ALL Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enduro Ice/Beverage Dispenser Operator’s Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Enduro Ice/Beverage Dispenser Operator’s Manual SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in serious injury, death or equipment damage.
Enduro Ice/Beverage Dispenser Operator’s Manual © 2002-2010, IMI Cornelius Inc.
Enduro Ice/Beverage Dispenser Operator’s Manual START-UP AND OPERATING INSTRUCTIONS ICE DRINK DISPENSER The ice drink dispenser shall be installed by qualified personnel following instruction given in the Installation manual part number 620916502INS. Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill, then replace the lid.
Enduro Ice/Beverage Dispenser Operator’s Manual CONTROLS AND ELECTRICAL Portion Control Panel The portion control panel on the Pro ED Fast Gate has several functions including dispensing 4 programmed ice portions for 4 cup sizes, programming, and cleaning. The portion control panel and its functionality are described in the following illustration: © 2002-2010, IMI Cornelius Inc.
Enduro Ice/Beverage Dispenser Operator’s Manual PORTION CONTROL PANEL OPERATIONS Light Color Explanation Actions That Can Be Taken Green Normal Operation Press any CUP SIZE for portioned ice. — or — Press INCREASE and then CUP SIZE for extra ice. Green flashing Normal Operation Chute Refilling Wait until chute has refilled and press desired CUP SIZE again. To enter Clean Mode simultaneously press INCREASE and DECREASE.
Enduro Ice/Beverage Dispenser Operator’s Manual Light Color Explanation Actions That Can Be Taken To enter Portion Adjustment Mode simultaneously press INCREASE and DECREASE twice. Step 2. Set portion level for each size cup Yellow Ice Portion Adjustment Press and hold CUP SIZE to be adjusted and while pressing INCREASE or DECREASE to change portion size (5 millisecond per pulse). NOTE: Make sure the light blinks as the buttons are pressed. The light will flash green for 5 seconds.
Enduro Ice/Beverage Dispenser Operator’s Manual CLEANING AND MAINTENANCE INSTRUCTIONS These instructions are used on all Cornelius ice drink dispensers. Some models may have additional cleaning requirements. Those models will have addition procedures listed later in the manual. ! WARNING: Disconnect power to the unit before cleaning or servicing following all lock out / tag out procedures established by the user. Verify all of the power is off to the unit before performing any work.
Enduro Ice/Beverage Dispenser Operator’s Manual Monthly Cleaning: (In addition to daily and weekly procedures) 1. Flush and sanitize all syrup lines as well as all of the syrup connectors. (See the sanitize syrup lines section shown later in this manual). 2. Remove ice from hopper and clean and sanitize the hopper. (See the Cleaning the interior surfaces section shown later in this manual). 3. While cleaning the hopper use the brush provided with the unit to clean the cold plate surface.
Enduro Ice/Beverage Dispenser Operator’s Manual Dispensing Valves: ( Daily Cleaning) Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit. Product Tubing (Monthly Cleaning) IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitizing procedures. Sanitize Pre-Mix And Post–Mix Tank System 1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution. 2.
Enduro Ice/Beverage Dispenser Operator’s Manual Replenishing CO2 Supply (As Required) NOTE:When indicator on the 1800-psi gage is in the shaded (“change CO2 cylinder”) portion of the dial, CO2 cylinder is almost empty and should be changed. 1. Fully close (clockwise) the CO2 cylinder valve. 2. Slowly loosen the CO2 regulator assembly coupling nut allowing CO2 pressure to escape, then remove the regulator assembly from the empty CO2 cylinder. 3.
Enduro Ice/Beverage Dispenser Operator’s Manual TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. ! WARNING: If repairs are to be made to the beverage system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Enduro Ice/Beverage Dispenser Operator’s Manual TROUBLE NO ICE DISPENSED FROM ICE PORTION CONTROLLER (Continued) NO ICE DISPENSED FROM MANUAL ICE DISPENSE PUSHBUTTON SWITCH ICE DISPENSING DURING AUTOMATIC AGITATION © 2002-2010, IMI Cornelius Inc. PROBABLE CAUSE REMEDY D. Insufficient or no CO2 sup- D. Restore CO2 supply to disply to dispenser. penser. E. Ice chute cover not properly E. installed. F. Defective ice chute interF. lock switch. G. Defective interlock relay. G. H.
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