DROP-IN AND FREE-STANDING INSTALLATION INSTRUCTIONS THIS INSTALLATION INSTRUCTIONS APPLIES TO ALL MODELS OF DROP-IN-AND FREE-STANDING ICE COOLED DISPENSER Release Date: October 04, 1994 Publication Number: 166239001 Revision Date: January 20, 2014 Revision: A Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers UNPACKING AND INSPECTION The unit was thoroughly inspected before leaving the factory and the carrier has accepted and signed for it. Any damage or irregularities should be noted at the time of delivery and immediately reported to the delivery carrier. Request a written inspection report from Claims Inspector to substantiate any necessary claim. NOTE:Claims must be filed with the delivery carrier.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers CLEANING AND MAINTENANCE INSTRUCTIONS These instructions are used on all Cornelius ice drink dispensers. Some models may have additional cleaning requirements. Those models will have addition procedures listed later in the manual. ! WARNING: Disconnect power to the unit before cleaning or servicing following all lock out / tag out procedures established by the user.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers YEARLY MAINTENANCE: 1. Have the water pump and check valve inspected and cleaned by a qualified service technician. 2. Have the CO2 gas check valve inspected and cleaned by a qualified service technician. CLEANING INTERIOR SURFACES (MONTHLY CLEANING) ! CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per minute.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers PRODUCT TUBING (MONTHLY CLEANING) NOTE:Only trained and qualified persons should perform these cleaning and sanitizing procedures. Sanitize Pre-Mix And Post–Mix Tank System 1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution. 2. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle brush.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers REPLENISHING CO2 SUPPLY (AS REQUIRED) NOTE: When indicator on the 1800-psi gage is in the shaded (“change CO2 cylinder”) portion of the dial, CO2 cylinder is almost empty and should be changed. 1. Fully close (clockwise) the CO2 cylinder valve. 2. Slowly loosen the CO2 regulator assembly coupling nut allowing CO2 pressure to escape, then remove the regulator assembly from the empty CO2 cylinder. 3.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers PREPARING FOR OPERATIONS NOTE:: On Units Without Electrically Operated Valves, Skip Steps 1 & 2 Below 1. Plug transformer into electrical outlet. The 24V supply must be connected in the dispensing tower. 2. Turn the key-switch to the ON position. The ice-bin lid must be closed to allow the valves to operate. 3.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers DRINK DISPENSER VALVES VALVE TYPE MANUFACTURER PORTION CONTROL MAXIMUM OPERATING PRESSURE CORNELIUS 130 psi LANCER 100psi FLOWMATIC 100psi FLOWMATIC 100psi McCANN 130psi PUSH BUTTON CORNELIUS 130 psi LANCER 100psi FLOWMATIC 100psi FLOWMATIC 100psi McCANN 130psi LEVER TYPE CORNELIUS 130 psi LANCER 100psi FLOWMATIC 100psi FLOWMATIC 100psi McCANN 130psi AUTOFILL LEVER CORNELIUS 130 psi
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers ADJUST WATER-TO-SYRUP RATIO Separator Water-To-Syrup ratio cup Figure 1. 1. Remove valve cover and install syrup separator over the diffuser and through the nozzle. 2. Hold cup under valve and dispense beverage for a specific time (i.e. 2 seconds). NOTE:Water and syrup must be cold before checking ratios. 3. Adjust carbonated water flow to the desired rate (such as 90 to 110 ml (3 to 3.75 oz.) per second). 4.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers TROUBLESHOOTING ! WARNING: Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all power is off to the unit before performing any work. Failure to comply could result in serious injury, death or damage to the equipment. Trouble Probable Cause Adjustment of dispensing valve syrup flow regulator does not increase to desired water-tosyrup “ratio” A.
Installation Instruction for all Models of Drop-In and Free Standing Ice Cooled Dispensers C. Carbonator CO2 regulator pressure too high for existing water conditions or temperature. D. Syrup over-carbonated with CO2 as indicated by bubbles in inlet syrup lines leading to unit. E. Warm Product - No ice in bin, bridged ice on cold plate or plugged drain. F. Reduce carbonator CO2 regulator pressure setting. Reference manual provided with carbonator. G. Remove syrup tanks quick disconnects.
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