c - aSGD lnstallation/service Manual ICE DISPENSER DPP 230-Push-Button Operated DPK 230-Key Operated (Optional) DPC 230-Card Operated (Optional) DPT 230-Token Operated (Optional) Manual Part No. 161952801 OIMI Cornelius Inc.
TABLE OF CONTENTS SAFETY INFORMATION Page .................................................... 1 RECOGNIZE SAFETY INFORMATION ............................... UNDERSTAND SIGNAL WORDS .................................... FOLLOW SAFETY INSTRUCTIONS ................................. INTRODUCTION ........................................................... 1 3 SERVICE CORRESPONDENCE ......................................... GENERAL INFORMATION 3 5 TO THE USER OF THIS MANUAL ..............................
SAFETY INFORMATION Recognize Safety Information A This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the possibility of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol. DANGER identifies the most serious hazards. Safety signs with signal word DANGER or WARNING are typically near specific hazards.
Table 1. Design Data (cont’d) Capacity: I Ice Bin Capacity 160 pounds Ambient Operating Temperature 40’ F to 100’ F Electrical: Average Current Draw Time Delay Fuse Rating Power Supply (Single Phase) ~~ ~~~~ 2.5 Amps 15 Amps 120 VAC, 60 HZ ~~~~~ Plumbing Connections: I Bin Drain 1-inch O.D. Vinyl Tube I . 1 11.OE T 41.13 24 I A@ b f6 FRONT VIEW V -30-1 -30 - 9.56 REAR VIEW SIDE VIEW A CONDENSATE DRAIN 1/2 F.P.T. B BIN AND STATION DRAIN 1 IN.
GENERAL INFORMATION TO THE USER OF THIS MANUAL This Manual is a guide for installing and operating this equipment. Refer to Table of Contents for page location of detailed information pertaining to questions that may arise during installation or operation of this equipment. CLAlMS INSTRUCTIONS Claims: In the event of shortage, notify the carrier as well as IMI Cornelius immediately. In the event of damage, not fy the carrier.
INSTALLATION This section of the manual covers installing the dispenser, preparing the dispenser for operation, and operating the dispenser. SELECTING LOCATION 1. Locate the Ice Dispenser in a cool shaded area close to a properly grounded and fused electrical outlet with proper electrical requirements (see Table 1 Design Data). 2. Provide a suitable trapped open drain as close as possible to the area where the Ice Dispenser will be installed.
. Using the condensate drain hose fitting referred to in preceding step 6, Install the fitting in the Ice Dispenser. 8. Connect drain hose to the condensate drain hose fitting , then route drain hose to the open drain. The drain hose should be insulated to prevent condensation from dripping from the hose. Condensation dripping from the drain hoses can cause serious staining of carpeting or hardwood floors. 9.
ELECTRICAL BOX ASS'Y FRONT PANEL I STATION TUB . GRILLE \ / a FIGURE 2.
Ice Portion Size Adjustmeat Located in the rear of the electrical box assembly, you will find the ICE PORTION SIZE ADJUSTMENT KNOB. Turn the ICE PORTION SIZE ADJUSTMENT KNOB to the left (counterclockwise) for less ice dispensed or turn the knob to the right (clockwise) for more ice dispensed. Adjust the ice portion size as instructed in this paragraph.
Token ODerated OisDena A special token must be used to activate the dispenser to dispense ice. With the MANUAUPORTION CONTROL SWITCH placed in the “MANUAL” position, activating the dispenser with the special token will dispense ice. If the MANUAUPORTION CONTROL SWITCH SWITCH is placed in the “PORTION position, a set time of approximately 1/2 to 20-seconds (adjustable) will be established and activating the dispenser with the special token will dispense that pre-set portion of ice.
MAINTENANCE This section of the manual describes maintenanceprocedures to be performed on the dispenser. CLEANING AND SANITIZING IMPORTANT Only qualified Personnel should perform cleaning and sanitizing procedures. DAILY CLEANING (see Figure 2) 1. Remove grille from the station tub. 2. Wash grille in a water/detergent soap solution, then rinse with warm water. 3. Wash inside of the station tub assembly with a water/detergent soap solution.
6. Remove drain screen from inside the ice bin. 7. Remove two screws securing the sink top, then remove sink top from the station tub. 8. Remove three screws securing the ice chute and the ice chute back from the upper bin section. 9. Remove grille from the station tub. 10. Using three clean five gallon pails, fill the first pail with approximately three gallons of warm potable water. Fill the second pail with approximately three gallons of a water/detergent soap solution.
115V 15 AMP 60HZ POWER SUPPLY PROVIDED BY INSTALLER BLACK I I \ MACHINE OUTLET BOX I I WHITE I \ ! GREEN COLORED GROUND SCREW INSIDE BOX I FIGURE 3.
Part # Corrections/Update Document Unit Type/Model # DPP230 ICE DISPENSER (old name CD200) Page Item Old Part Desc. New Part 20 19 44614 Motor Assy Gear 630901045 And 161628000 n/a n/a 43168 n/a n/a 161456004 n/a n/a 161456017 n/a n/a 161456007 n/a n/a 42874 23 3 161297 23 6 23 7 161627 Relay 161627001 23 n/a 9 n/a 161165 Capacitor 161165000 42555 n/a n/a n/a n/a n/a n/a Coin Token Mech Switch Manual # 161952801 Desc.
25 20 10 12 10 -? 9 \36 \ j5 FIGURE 4.
ICE DISPENSER ILLUSTRATED PARTS BREAKDOWN tern No. 1 Part No. Name 164503-901 Ice Bin Ass'y, Lower and Upper 164874-013 Cover 163267-003 Electrical Box Ass'y, Push Button (See Figure 5) 1 63267-011 Electrical Box Ass'y, Key (See Figure 5) 163267-004 Electrical Box Ass'y, Card (See Figure 5) 163267-013 Electrical Box Ass'y, Token (See Figure 5) 161519-001 Panel, Front 164896-001 Grille 161270-002 Rotator 161265-003 Breaker 42569 Drain Hose Ass'y (Includes 10-13) 169189-004 Tube, .
ICE DISPENSER ILLUSTRATED PARTS BREAKDOWN j 29 PartNo. 42553 Name Plate, Stop, Top - __ ~ - ~~~ - Washer, Lock Washer. Flat ~ _ ~~~ _ ~ ~~ 32 161189 Machine Screw, 1/4-20 By 518-h. Long 33 161176 Washer, Flat 34 161173 Machine Screw, Knurled, No. 8-32 By 1/2-ln. Long 35 01470 Washer, Lock 36 161009 Machine Screw, Knurled, No. 10-32 By 1/2-ln. Long 37 08387 Machine Screw, Phil Truss Hd., No. 10-32 By 1/2-ln. Long 38 167305-001 Sheet Metal Screw, SI Hex Hd.
E 17 11 11 8 9 10 15 13 card 4 coin 4 IQ 18 12 6 .- 23 21 5 8 20 8 15 key 13 push button FIGURE 5.
ELECTRICAL BOX ILLUSTRATED PARTS BREAKDOWN item No. PartNo. 1 3607B 161080 Standoff 3 161297 Switch w 161297-001 6 126128 I I 7 1161627 1(P@n75@0( Control Board \Portion Control 2 Name \ I’ / Thread Rolling Screw, Phil pan Hd., No. 6-32By 3/8-ln. long Push Button Kit 11 Lock and Key IRelay 8 07578 Thread Cutting Srcew, Phil Pan Hd., No. 8-32By 3/8-ln.