ICE DISPENSER D45 and D90 Installation Manual Publication Number: 91561 Revision Date: January 23, 2012 Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ice Dispenser D45 and D90 Installation Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Ice Dispenser D45 and D90 Installation Manual SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in serious injury, death or equipment damage.
Ice Dispenser D45 and D90 Installation Manual ICE DISPENSER SAFETY PRECAUTIONS ! WARNING: Disconnect power to the dispenser before servicing or cleaning. Failure to disconnect the power could result in serious injury, death or equipment damage. ! WARNING: Never place hands inside of hopper or gate area without disconnecting power to the dispenser.
Ice Dispenser D45 and D90 Installation Manual DESCRIPTION The D45 or D90 ice dispensers solve your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4” inch size), cubelets and hard-chipped or cracked ice. Table 1.
Ice Dispenser D45 and D90 Installation Manual INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. 2. Connect the 3/4?IPS (or equal) drain line to the 3/4?threaded drain connections at the lower rear of the unit. This line must pitch downward to an open drain and must contain no traps, or improper drainage will result. 3. Clean the hopper interior.
Ice Dispenser D45 and D90 Installation Manual OPERATING INSTRUCTIONS Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute. Ice flow will continue until the lever is released. If ice does not dispense, see the TROUBLESHOOTING GUIDE to find the cause. NOTE: Use caution to avoid spilling ice when filling dispenser. Immediately clean up any spilled ice from filling or operating the unit.
Ice Dispenser D45 and D90 Installation Manual MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: CLEANING DAILY (OR AS REQUIRED) Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY (OR AS REQUIRED) Clean the vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior. (See CLEANING INSTRUCTIONS.
Ice Dispenser D45 and D90 Installation Manual TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. Trouble Probable Cause Remedy BLOWN FUSE OR CIRCUITBREAKER. A. Short circuit in wiring. B. Defective gate solenoid. C. Defective agitator motor. A. Repair wiring. B. Replace gate solenoid. C.
Ice Dispenser D45 and D90 Installation Manual MOUNTING TEMPLATES Figure 1. © 1992-2011, IMI Cornelius Inc.
Ice Dispenser D45 and D90 Installation Manual WIRING DIAGRAM Figure 2. Publication Number: 91561 - 11 - © 1992-2011, IMI Cornelius Inc.
Ice Dispenser D45 and D90 Installation Manual SOLENOID ASSEMBLY-EXPLODED VIEW AND PARTS LIST Figure 3. Index No. Part No. 1 21493 Qty. 1 Name Solenoid Mounting Plate 2# 31551 1 Solenoid Service Kit 3 70171 2 8--32 x 3/8 Phil Tr HD Screw 4 70121 2 No.
Ice Dispenser D45 and D90 Installation Manual DISPENSING LEVERS AND SWITCHES CUP ACTIVATED PUSH LEVER Figure 4. Publication Number: 91561 - 13 - © 1992-2011, IMI Cornelius Inc.
Ice Dispenser D45 and D90 Installation Manual PARTS LIST Description Item Part No. D45 Part No.
Ice Dispenser D45 and D90 Installation Manual Publication Number: 91561 - 15 - © 1992-2011, IMI Cornelius Inc.
IMI Cornelius Inc. www.cornelius.
