ICE/DISPENSER Model D3030 Part No 91875. March, 1997 Revision C THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment Ó IMI CORNELIUS INC; 1989-95 PRINTED IN U.S.
TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when the dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.
INSTALLATION INSTRUCTIONS 1. The ice dispenser must be sealed to the counter. The template drawings (page 4) indicate openings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions and cut out locations using the template drawing. Cut openings in the counter. Apply a continuous bead of NSF International (NSF) approved silastic sealant (DOW 732 or equal) approximately 1/4”inside of the unit outline dimensions and around all openings.
ADJUSTMENTNO TAG This dispenser is provided with a gate restrictor plate, installed in its’highest position. This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce the flow of ice. The best position depends on the type of ice being used and the size container and must be found by trial and error.
NOTE: shaded area indicates opening in cabinet bottom needed for utilities and beverage tubing. FIGURE 2.
OPERATING INSTRUCTIONS Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute. Ice flow will continue until the lever is released. If ice does not dispense see the TROUBLESHOOTING GUIDE to find the cause. NOTE: Use caution to avoid spilling ice when filling dispenser. Immediately clean up any ice spilled from filling or operating the unit. To prevent contamination of ice, the lid must be installed on the unit at all times.
5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of water. (200 PPM) 6. Replace the agitator disk. Sanitize as described in Step 5. Be sure the center screw is replaced and the screw is tight. 7. Remove Ice Chute cover as follows: A. Flex sides outward to disengage lower pins. B. Lift Ice Chute cover to disengage upper pins. C. Lower Ice Chute cover down out of unit. Note: it may be helpful to twist cover slightly. 8.
TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating thedefect. Trouble BLOWN FUSE OR CIRCUIT BREAKER GATE DOES NOT OPEN AGITATOR DOES NOT TURN. GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. GATE OPENS. AGITATOR DOES NOT TURN. ICE DISPENSES CONTINUOUSLY. SLUSHY ICE. WATER IN HOPPER. A.
WHEN REPLACING SOLENOID, ADJUST TO 7/8 INCH AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS. 91875 FIGURE 3.
FIGURE 4. SOLENOID ASSEMBLY Index No. Part No. Qty. Name 1 21493 1 2# 31551 1 Solenoid mounting plate Solenoid service kit 3 70171 2 8--32 x 3/8 Phil Tr HD Screw 4 70121 2 No.
91875 FIGURE 5.
PARTS LIST Item No. 1 2 3 4 5 6 7 *8 *9 *10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Part No.
FIGURE 6. EXPLODED VIEW - UPPER SECTION AND PARTS LIST Item No. Part No.
FIGURE 7. EXPLODED VIEW - LOWER SECTION AND PARTS LIST Item No. Part No.
FIGURE 8. MOTOR ASSEMBLY DETAIL AND PARTS LIST Item No. Part No.
IMI CORNELIUS INC. ONE CORNELIUS PLACE ANOKA, MN. 55303--6234 TELEPHONE (800) 238--3600 FACSIMILE (612) 422--3232 WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
IMI CORNELIUS INC.