Service manual

Lipton Brewed Iced Tea Training, Installation, & Service Manual
630460171 - 34 May 7, 2002
Monthly Sanitizing Procedure
1. Prepare the following in six clean buckets:
• Two wash buckets − mix a solution (one Tablespoon/gallon) of mild, low-
sudsing, detergent with warm water (refill as necessary).
• Two rinse buckets− fill with warm tap water (refill as necessary).
• Two sanitizing buckets − mix a solution of one Tablespoon unscented house-
hold bleach (5.25% Cl Na O concentration) with two gallons of tap water.
The mixture should provide 100 PPM of available chlorine (Refill as neces-
sary).
2. Unscrew the nozzle from the dispensing valve. Wearing sanitary gloves, gently
clean the nozzle with a soft brush, removing any product from around the screw
threads and place nozzle into the sanitizing bucket. Dip the brush into the sani-
tizing bucket and insert it into the bottom of the dispensing valve. Gently rotate
brush in the threaded area, removing any product. Remove nozzle from the san-
itizer and screw back onto the valve.
3. Place a clean, container (one quart or larger) beneath the nozzle. (Empty as re-
quired)
4. Disconnect the Bag-in-Box connectors from the tea and sweetener containers.
5. Remove the end caps located opposite the tubing connections on the bag-in-box
connectors.
6. Disconnect the Tea Sold-Out Chamber from the clip on the back wall of the tea
extract compartment. Disconnect the electrical probe wire harness at the top of
the chamber. Stretch out the tea line assembly so that it is sloped downward to-
wards an empty container. Remove the tea sold out probe, this will allow the sold
out chamber to drain all old tea extract out. Discard old tea extract. Replace
probe and wire harness, keeping the Tea sold out chamber lying on its side dur-
ing the Sanitizing procedure. Replace chamber in clip as positioned prior to re-
moval once sanitizing is complete.
7. Place the connectors and end caps into a detergent bucket. With a soft cloth or
brush, clean the connectors, and then swirl them in the detergent until clean.
Clean the end caps.
8. Place the tea extract connector into one of the detergent buckets and the sweet-
ener connector into the other detergent bucket prepared in step 1.
9. Open the dispensing valve lever to prime the tea pump. When priming the tea
pump position the Tea sold out chamber such that the tubing is in the up position
and the fitting is down. When the pump is primed, press RUN to pull detergent
through both the tea and sweetener systems.