- Cooper Power Systems Power Supply User Guide

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Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 2

Product Information . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ANSI Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Quality Standards . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Acceptance and Initial Inspection . . . . . . . . . . . . . . 3

Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . 3

Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . 3

Control Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Initializing the Control . . . . . . . . . . . . . . . . . . . . . . . 4

Form 5 Control Description . . . . . . . . . . . . . . . . . . 5

Recloser Interface (RIF) Module . . . . . . . . . . . . . . 6

Central Processing Unit (CPU) Module . . . . . . . . . 6

Discrete Interface (DIF) Module . . . . . . . . . . . . . . . 6

Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . 6

Form 5 Control Operator Panel . . . . . . . . . . . . . . . 7

Battery Test Procedure . . . . . . . . . . . . . . . . . . . . . . 14

Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Auxiliary Power for Accessories . . . . . . . . . . . . . . 20

Recloser Interface (RIF) Module Configuration . . 20

Form 5 Universal Device Protection (UDP)

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Form 5 DC NOVA Control . . . . . . . . . . . . . . . . . . . 22

Discrete Interface (DIF) Accessory . . . . . . . . . . . . 23

Customer Connection Information . . . . . . . . . . . . . 23

Standard and UDP DIF Module 1 Inputs . . . . . . . . 26

Standard and UDP DIF Module 1 Outputs . . . . . . . 28

Standard and UDP Module 2 Inputs . . . . . . . . . . . . 29

Standard and UDP Module 2 Outputs . . . . . . . . . . 30

Input Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . 32

Initial Programming Prior to Installation . . . . . . . . . 32

Control / Recloser Compatibility . . . . . . . . . . . . . . . 32

Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Mounting the Control . . . . . . . . . . . . . . . . . . . . . . . 33

Grounding the Control . . . . . . . . . . . . . . . . . . . . . . 34

Customer Connections for AC Power . . . . . . . . . . . 38

Customer Connections for Metering . . . . . . . . . . . . 38

Before Placing Control and Recloser into Service . 42

Testing and Troubleshooting . . . . . . . . . . . . . . . . 43

Testing an Installed Control . . . . . . . . . . . . . . . . . . 43

Testing with Type MET Tester . . . . . . . . . . . . . . . . 43

Closing the Recloser During Testing . . . . . . . . . . . 44

Form 5 Control Default Test Procedure . . . . . . . . 47

Remove the Control from Service . . . . . . . . . . . . . 55

Return the Control to Service . . . . . . . . . . . . . . . . 55

Additional Information . . . . . . . . . . . . . . . . . . . . . . 56

Service Information

Reclosers

Kyle

Form 5, Form 5 UDP, Form 5 DC NOVA

Microprocessor-Based Recloser Controls

Installation and Operation Instructions

S280-79-10

November 2001 • Supersedes 1/01

Figure 1.

Kyle

Form 5/UDP microprocessor-based recloser control.

99001KM

Contents

Applicable to serial numbers above 3000 or beginning with CP57.

Summary of content (56 pages)

PAGE 1
Reclosers Kyle® Form 5, Form 5 UDP, Form 5 DC NOVA Microprocessor-Based Recloser Controls Installation and Operation Instructions Service Information S280-79-10 Applicable to serial numbers above 3000 or beginning with CP57. Figure 1. Kyle® Form 5/UDP microprocessor-based recloser control. 99001KM Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . Product Information . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 2
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions ! SAFETY FOR LIFE ! SAFETY FOR LIFE SAFETY FOR LIFE Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety.
PAGE 3
! S280-79-10 SAFETY FOR LIFE PRODUCT INFORMATION Introduction Control Battery Storage and Charging Service Information S280-79-10 provides installation and operation instructions for the Kyle Form 5 and Form 5 UDP microprocessor-based electronic recloser controls. The 24 Vdc control battery in the Form 5 control is fully charged prior to shipment and is ready for use.
PAGE 4
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions AC Reclosers The AC power LED indicator on the operator panel of the control will turn off after 15 seconds upon loss of AC power. The indicator will illuminate immediately upon return of ac power. Power to operate the tripping and closing solenoids in the recloser is provided by the power capacitor located behind the operator panel of the control.
PAGE 5
! S280-79-10 SAFETY FOR LIFE FORM 5 CONTROL DESCRIPTION Current sensing is provided by three current transformers located in the recloser and interfaced to the Form 5 control via the control cable. This cable also supplies Trip, Close, and Recloser status, and connects to the Recloser Interface (RIF) module to provide isolation for reliable operation. Voltages for metering are also connected to the RIF module via the connector terminal block, TB-1 (Figure 3).
PAGE 6
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions The Form 5 control is constructed in a modular fashion to simplify service and the addition of accessories (Figure 4). The standard configuration incorporates a Central Processing Unit (CPU) module, power supply module, Recloser Interface (RIF) module, and an operator panel. Discrete Interface (DIF) module(s), the fiber-optic board and the RS-232 communication interface cards may be ordered as accessories.
PAGE 7
! S280-79-10 SAFETY FOR LIFE Form 5 Control Operator Panel AC POWER The Form 5 control operator panel (Figure 8) allows local operation and status interrogation through built-in operator controls and status displays. The operator panel contains LED indicators, operational pushbuttons, membrane-type functional/indication switches, backlit LCD display, and Hot Line Tag switch with indication.
PAGE 8
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions RECLOSER OPEN This green indicator is illuminated when the control senses that the recloser mechanism is in the open position. CONTROL LOCKOUT This green indicator is illuminated when the recloser is open and a reclosing sequence is not in progress or when the lockout handle on the recloser mechanism is in the down position; i.e., trip and close circuits are open.
PAGE 9
! S280-79-10 SAFETY FOR LIFE LCD Display Screens Every LCD display screen contains a parameter name, parameter value, and parameter units. If the control detects that a parameter value is invalid, the LCD display shows five dash characters (- - - - -) in the value field of the screen. Demand metered values are indicated by (D) and instantaneous values by (I). Screen 6 – S1 Phase-to-Neutral, Instant.
PAGE 10
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Screen 13 – Instantaneous kVAR 13 Tot ____________ kVAr 19 Demand S2 Ph-N Ph1-2 ____________ kVAr Ph2-N(d) ____________ V Ph3-4 ____________ kVAr Ph4-N(d) ____________ V Ph5-6 ____________ kVAr Ph6-N(d) ____________ V Screen 14 – Instantaneous Power Factor 14 Tot ____________ PF Ph1-2 ____________ PF Ph3-4 ____________ PF Ph5-6 ____________ PF Screen 15 – Instantaneous Total Harmonic Dist
PAGE 11
! S280-79-10 SAFETY FOR LIFE Screen 25 – Total kVAr and kVAr per Phase 25 Tot ____________ kVAr Ph1-2(d) ____________ kVAr Ph3-4(d) ____________ kVAr Ph5-6(d) ____________ kVAr Screen 31 – Battery Monitor The Battery Monitor displays the battery voltage, current, and voltage during a battery test. The Battery Monitor is used with the Battery Test pushbutton. Refer to the Battery Test Procedure section of these instructions for more information.
PAGE 12
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Screen 36 – Ground Min, Phase 1-2 Min Demand Currents 36 Gnd Min ____________A Time Date Ph1-2 Min ____________A Time Date Note: Screen 41 – Communication Port 3 Settings This message displays the protocol settings (2179 or DNP3.0), baud rate, and address for Serial Port #3. Baud rate and address are set using the interface software, while protocol is set at the factory based on user’s specifications.
PAGE 13
! S280-79-10 SAFETY FOR LIFE NON RECLOSING Non-reclosing mode disables any automatic reclosing operations. Non-reclosing does not alter the active TCC. The feature is activated by pressing the CHANGE/LAMP TEST key, then pressing the NON RECLOSING key. The red indicator illuminates. SUPERVISORY BLOCKED Supervisory Blocked disables supervisory SCADA and the interface software; remote SCADA remains active.
PAGE 14
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions RS-232 Communication Port Control Features The standard Form 5 control is equipped with a operator panel RS-232 port for interface with a personal computer running the Form 5 interface software program.
PAGE 15
! S280-79-10 SAFETY FOR LIFE Power Metering AC POWER Power metering includes single- and three-phase Watts, VARS, KVARS, KWH measurements, and the per phase and total system Power Factor (PF). ABOVE MIN TRIP CHECK BATTERY RECLOSER MALFUNCTION Power Factor Sign Metering REVERSE POWER FLOW This feature allows a user to configure the sign that is applied to the power factor.
PAGE 16
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Manual Close Delay Event Recorder Manual Close Delay provides a delay from the time that the manual CLOSE button is pushed to the time the manual close operation is performed. The Event Recorder maintains a log of operating events for later readout and analysis by the user. Approximately 500 events can be stored in non-volatile memory.
PAGE 17
! S280-79-10 SAFETY FOR LIFE Alarms Status and data alarms are available for many control parameters such as voltage, currents, thresholds. Data alarm function compares metered data to user-programmed alarm high and low limits and issues an alarm of user-specified priority if limits are exceeded. The status alarm function monitors status and issues an alarm of user-defined priority when the user programmed alarm conditions are met.
PAGE 18
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Directional Sensitive Ground/Earth (SGF/SEF) Fault The Directional SGF/SEF Fault feature adds directional capabilities to the SGF/SEF protection features. It provides a sensitive ground/earth trip if the fault is downline of the recloser on a radial distribution system. Directional SGF/SEF is used on ungrounded Delta systems for suppression of ground trips for faults occurring on other circuit branches.
PAGE 19
! S280-79-10 SAFETY FOR LIFE Communications Communication Ports The Form 5 control has three communication ports from the CPU module. Two of the three ports are user-accessible. Communication Port 1 is the operator panel LCD display where data is exchanged between the CPU and the operator panel. Though not user-configurable, Port 1 allows for flexible modifications to the front panel for custom applications.
PAGE 20
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions AUXILIARY POWER FOR ACCESSORIES Connection P9 (Figure 18) on the Power Supply module provides 24Vdc (12Vdc is available) to power radio communication units, RTUs and other accessories. The auxiliary power provides 40W peak load capability. Auxiliary power is fused and current-limited to prevent user loads from disabling the control.
PAGE 21
! S280-79-10 SAFETY FOR LIFE FORM 5 UNIVERSAL DEVICE PROTECTION (UDP) CONTROL The UDP function allows the Form 5 control to become a switch control to provide indication of overcurrent trip conditions without issuing an overcurrent trip signal. The control is in the recloser mode when the feature is in the OFF position, and in the switch mode when the feature is ACTIVE.
PAGE 22
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions FORM 5 DC NOVA CONTROL The Kyle Form 5 recloser control can be equipped with a dc-to-dc converter, interface circuit, and a fully shielded 19-pin cable for use with a Type DC NOVA recloser. See Figure 23. The dc-to-dc converter board (Figure 24) converts the control’s 24 Vdc battery supply voltage to 53 Vdc to drive the trip/close capacitors in the NOVA mechanism.
PAGE 23
! S280-79-10 SAFETY FOR LIFE DISCRETE INTERFACE (DIF) ACCESSORY The Discrete Interface (DIF) module accessory (Figure 25) permits connection of contact-type input devices (switches, relays) and discrete indicating devices (relays, LEDs, lamps) to the Form 5 control to effect local discrete input/output (I/O). The DIF module accessory is used for supplementing normal local controls and status indicators for discrete SCADA functions.
PAGE 24
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions FORM 5 CONTROL *28 Vdc (nominal) supplied by DIF module for whetting voltage.
PAGE 25
! S280-79-10 SAFETY FOR LIFE TABLE 1 DIF Input Ratings Minimum Detection Level: . . . . . . . . . . . . . . . . . . . . . . . . 8 Vac (50 or 60Hz) 10 Vdc Maximum Operating Voltage: . . . . . . . . . . . . . . . . . . . . . 135 Vac (50 or 60Hz) 175 Vdc Input Impedance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 k minimum (inputs are current limited) Maximum Input Loading: . . . . . . . . . . . . . . . . . . . . . . . . . 2 mA per input Maximum Leakage Rejection: . . . . . . . .
PAGE 26
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Standard and UDP Control DIF Module 1 Inputs The DIF inputs are factory-configured as momentary (0.25 sec. duration) or maintained functions. Supervisory signals do not have any effect when supervisory blocked is active. Remote inputs function when supervisory is blocked.
PAGE 27
! S280-79-10 SAFETY FOR LIFE Standard and UDP Control DIF Module 1 Inputs (cont’d) Input Connector Function Description 9 P4-9 Supervisory Non-Reclosing Supervisory Non-Reclosing provides supervisory non-reclosing input by a remote momentary signal. This input performs the same function as the NON-RECLOSING key on the operator panel. This input is inactive if the Supervisory function is disabled.
PAGE 28
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Standard and UDP Control DIF Module 1 Outputs The 12 outputs of the DIF Module are Form C relay contacts. Six of the outputs are latching and six are non-latching. Note: Contacts shown in inactive mode. Output Connector Function Type 1 P3-1 NC P3-2 NO Normal Profile Non-Latched Normal Profile is active only when Alternate Profiles are inactive. Normal reclosing operations will follow.
PAGE 29
! S280-79-10 SAFETY FOR LIFE Standard and UDP Control DIF Module 2 Inputs The DIF inputs are factory-configured as momentary or maintained functions. Whetting voltage for the DIF inputs is supplied by the DIF module or by the user. The input voltage range is 12 to 120 VAC or VDC.
PAGE 30
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Standard and UDP Control DIF Module 2 Outputs The 12 outputs of the DIF Module are Form C relay contacts. Six of the outputs are latching and six are non-latching. Note: Contacts shown in inactive mode. Output Connector Function Type 1 P3-1 (NC) P3-2 (NO) Control Lockout Non-Latched This output is active when the CONTROL LOCKOUT indicator is illuminated.
PAGE 31
! S280-79-10 SAFETY FOR LIFE INPUT ACCURACY Sensed Currents Sensed Source Voltages Note: Three-phase voltages used in voltage, power and powerfactor related calculations: Control only, does not include sensor tolerance, but does include the phase current summing process. Phase Current—Individual Phase Currents: Range: 1 A to 10,000 A for 500:1 CTs 2 A to 20,000 A for 1000:1 CTs Voltage measurement accuracy: ± 0.4V from 5V to 80V 0.
PAGE 32
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions INSTALLATION PROCEDURE Initial Programming Prior to Installation CAUTION: Equipment Misoperation. Do not connect this control to an energized recloser until all control settings have been properly programmed and verified. Refer to the programming information for this control. Failure to comply can result in control and recloser misoperation, equipment damage, and personal injury. G110.
PAGE 33
! S280-79-10 SAFETY FOR LIFE Mounting the Control Mount the Form 5 recloser control in a convenient, accessible location. Mounting dimensions are provided in Figure 28. • For pole-mounted installation, a hole and keyway in the control mounting bracket accommodates a 5/8” bolt. • For substation installation, brackets are available as an accessory for mounting the control to a substation frame.
PAGE 34
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Grounding the Control WARNING: Hazardous Voltage. The recloser and control must be solidly grounded. Follow all locally approved procedures and safety practices when grounding this equipment. Improper grounding can result in contact with high voltage, which will cause death, severe personal injury. G115.1 ! The control cabinet must be grounded.
PAGE 35
! S280-79-10 SAFETY FOR LIFE Grounding with a Local Supply Voltage Transformer; 4-Wire Multi-Grounded, 3-Wire Ungrounded, or Impedance-Grounded Installation of a Form 5 control with a local supply voltage transformer must include the following: 4-Wire Multi-Grounded Systems IMPORTANT: In pole-mounted applications, a ground connection must be made between the recloser, transformer, recloser control, and SCADA equipment for proper protection of the equipment.
PAGE 36
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Grounding with a Remote Supply Voltage Transformer; 4-Wire Multi-Grounded, 3-Wire Ungrounded, or Impedance-Grounded Installation of a Form 5 control with a remote supply voltage transformer must include the following: IMPORTANT: In pole-mounted applications, a ground connection must be made between the recloser, transformer, recloser control, and SCADA equipment for proper protection of the equipment.
PAGE 37
! S280-79-10 SAFETY FOR LIFE Grounding on a 3-Wire Uni-Grounded System Installation of a Form 5 control on a 3-wire uni-ground system must include the following: • Protection of the recloser bushings and the supplying transformer with lightning arresters. Supply Voltage Form 5 LS Control Line to Line Voltage Input Terminal Block Transformer AC Neutral • Grounding of the recloser head and tank. • Grounding of the transformer tank. • Grounding of the control cabinet. • Grounding of the SCADA equipment.
PAGE 38
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Customer Connections for AC Power CAUTION: Equipment damage. Do not drill connection holes into the top of the cabinet. Connection holes in the top of the cabinet will allow moisture to seep into the control and damage the components or cause control misoperation. Failure to comply will void the control’s factory warranty. T249.
PAGE 39
! S280-79-10 SAFETY FOR LIFE TB1 (Top View) To insert wire: 1. Insert 3/32 inch flatblade screwdriver into Wire Release and Locking hole. 2. Carefully insert the screwdriver along side the locking clamp. 3. Pull toward the center of terminal block TB1 until the locking clamp opens. 4. Insert wire into Terminal Connection hole. 5. Release screwdriver. 6. Carefully pull wire to be sure it is secure.
PAGE 40
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions TB1 AØ 16 240V CLOSING OPTION 15 14 BØ 13 12 11 CØ ZØ 10 YØ 9 SOURCE 2 XØ POWER 8 AC CUSTOMER CONNECTIONS 7 POWER SOURCE OUTPUT OUTPUT VOLTAGE 6 OUTPUT VOLTAGE 5 *CØ 4 BØ 3 AC CUSTOMER CONNECTIONS SOURCE 1 *AØ POWER 2 HOT (LV Closing Output) HOT (LV Closing Output) CØ BØ AØ 1 *REQUIRED FOR CONTROL OPERATION SEE POWER SUPPLY MODULE FOR CORRECT VOLTAGE Figure 36.
PAGE 41
! S280-79-10 SAFETY FOR LIFE P O W E R TB1 16 240Vac CLOSING OPTION CLOSING VOLTAGE 15 YØ VOLTAGE 120Vac BØ VOLTAGE 120Vac NEUTRAL SOURCE 2 13 12 NEUTRAL SOURCE 1 11 NEUTRAL 10 ZØ 9 SOURCE 2 YØ CONNECTIONS POWER 8 XØ 7 OUTPUT VOLTAGE 6 NEUTRAL 5 *NEUTRAL 4 AC S U P P L Y 14 M O D U L E P 9 A U X BØ F2 GDC-3.
PAGE 42
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Before Placing the Control and the Recloser into Service CAUTION: Equipment misoperation. Do not connect this control to an energized recloser until all control settings have been properly programmed and verified. Refer to the programming information for this control. Failure to comply can result in control and recloser misoperation, equipment damage and personal injury. G110.
PAGE 43
! S280-79-10 SAFETY FOR LIFE TESTING AND TROUBLESHOOTING CAUTION: Equipment misoperation. Do not connect this control to an energized recloser until all control settings have been properly programmed and verified. Refer to the programming information for this control. Failure to comply can result in control and recloser misoperation, equipment damage and personal injury. G110.
PAGE 44
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Closing the Recloser During Testing WARNING: Hazardous voltage. The switchgear and high voltage transformer must be in a test cage or similar protective device to prevent accidental contact with the high voltage parts. Solidly ground all equipment. Failure to comply can result in death, severe personal injury, and equipment damage. T221.
PAGE 45
! S280-79-10 SAFETY FOR LIFE BYPASS SWITCHES (CLOSED) 3 A 1 LOAD B 6 LOAD 5 SOURCE CLOSING COIL SOURCE C 4 2 LOAD SIDE DISCONNECT SWITCHES (OPEN) SOURCE SIDE DISCONNECT SWITCHES (CLOSED) Figure 44. Closing source-side switches of a bypassed “on-line” recloser provides closing solenoid power for automatic operation during testing.
PAGE 46
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Manual Closing—Solenoid-Operated Reclosers 4. After each trip operation, about 1/2 second elapses while the closing solenoid plunger is moving upward to reset the main toggle latch. WARNING: Explosion Hazard. Excessive Contact Arcing. Do not use the manual closing tool to close an oil-insulated, energized recloser.
PAGE 47
! S280-79-10 SAFETY FOR LIFE FORM 5 CONTROL DEFAULT TEST PROCEDURE CAUTION: Equipment misoperation. Do not connect this control to an energized recloser until all control settings have been properly programmed and verified. Refer to the programming information for this control. Failure to comply can result in control and recloser misoperation, equipment damage, and personal injury. G110.
PAGE 48
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Test Ground Minimum Trip Values 1. Change the Form 5 control from an Alternate Profile to the Normal Profile (all three Profile LEDs are off). Disable Ground Trip Block (LED off). 2. Set KMET switch S4 to 100 milliampere range. 16. Set KMET test set Fault Current Switch S2 to test fault current position. Record timings from the KMET test set for all trips on the B 5X ___ locations on the test sheet. 17.
PAGE 49
! S280-79-10 SAFETY FOR LIFE 13. Set KMET test set Fault Current switch S2 in the test fault current position. Record timings from the KMET test set for all trips on the G 5X ___ locations on the test sheet. 14. Set KMET Test Set switch S4 to the 1A position. 15. Calibrate KMET fault current to 1000 percent, (50 X 10 or 500 milliamperes). 5. Control should trip twice on slow TCC curve, then indicate open and lockout. Record timing value. 6. Activate COLD LOAD PICKUP BLOCKED (LED on). 7.
PAGE 50
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Test Close Circuit Disable Fuse This test is only applicable to Form 5 LS controls and standard Form 5 controls below Serial Number 3000. Verify Instantaneous Demand Metering 1. Enable GROUND TRIP BLOCK (LED on). 1. Set KMET Fault Switch S2 to OFF. 2. Set KMET switch S2 to OFF. 2. CLOSE the Form 5 control. 3. Set KMET Phase Selector S5 to A. 3. Remove Close Circuit Disable fuse. 4.
PAGE 51
! S280-79-10 SAFETY FOR LIFE Form 5 Control Default Test Optimal Values 2. Volts 28.0 2.6 Volts 28.0 MA 35 2.6 MA 550 Volts 27.0 2.6 volts 24.2 Normal Profile Phase A Amps Phase B Amps Phase C Amps 100.5 100.3 100.7 Phase A Amps Phase B Amps Phase C Amps 200.9 200.2 200.5 Phase A Amps Phase B Amps Phase C Amps 200.9 200.2 200.5 Phase A Amps Phase B Amps Phase C Amps 200.9 200.2 200.5 Normal Ground Amps 50.1 Ground Profile #1 Ground Amps 100.
PAGE 52
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Form 5 Control Default Test Optimal Values 6. Ground Timing Trip Sequence Normal Profile #1 Profile #2 Profile #3 1st 2nd 3rd 4th Ground 2X 0.214 0.212 3.894 3.896 Ground 5X 0.012 0.016 1.097 1.099 Ground 10X 0.008 0.014 0.652 0.653 Ground 2X 0.214 0.212 3.894 3.896 Ground 5X 0.012 0.016 0.952* 0.954* Ground 10X 0.008 0.014 0.280* 0.276* Ground 2X 0.214 0.212 3.984 3.
PAGE 53
! S280-79-10 SAFETY FOR LIFE Form 5 Control Default Test Sheet Date: 2. Battery Circuitry 3. Serial No: Volts 2.6 Volts MA 2.6 MA Volts 2.
PAGE 54
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions Form 5 Control Default Test Sheet 6. Ground Timing Trip Sequence Normal 1st 2nd 3rd 4th Ground 2X Ground 5X Ground 10X Profile #1 Ground 2X Ground 5X Ground 10X Profile #2 Ground 2X Ground 5X Ground 10X Profile #3 Ground 2X Ground 5X Ground 10X 7. Enabled Phase 2X Non-Reclose Disabled Phase 2X 8. Cold Load Block Off Phase 2X lockout lockout PickUp Blocked Block On 9.
PAGE 55
! S280-79-10 SAFETY FOR LIFE REMOVE THE CONTROL FROM SERVICE IMPORTANT: Disconnect switches for ac sensing and power connections are necessary to isolate the Form 5 Recloser Control for testing and servicing. 1. Enable GND TRIP BLOCKED to allow for ground trip to be disabled when re-energized. A. Press the CHANGE/LAMP TEST key on the Operator Panel to enter the CHANGE mode. Note: The LCD Display Screen will indicate the amount of time available in CHANGE mode to make a change. B.
PAGE 56
Kyle Form 5, Form 5 UDP, Form 5 DC NOVA Recloser Control Installation and Operation Instructions ADDITIONAL INFORMATION Factory Maintenance Classes CAUTION: This equipment requires routine inspection and maintenance to ensure proper operation. If it is not maintained, it can fail to operate properly. Improper operation can cause equipment damage and possible personal injury. G105.