User's Manual

5
DM-R2160-0007A (Rev 1)
www.omnexcontrols.com
call toll free: 1-800-663-8806
Use the Wiring Diagram and the Connector Diagram below to connect the Expansion module pins directly to the ap-
propriate contacts of the machine electronics. Output Cables are provided with every system to simplify the wiring proc-
ess. The Wire Color column below only applies to the OMNEX Output Cable configuration. Tips on mounting, power
connections and filtering are also provided under Installation Considerations.
Installing the D180 Expansion Module
Wiring
Power Input
(+9V to 30VDC)
Ground
Functions
Factory Configurable Only
Factory Configurable Only
Unused
Unused
Unused
Unused
Unused
Unused
Unused
Unused
Unused
EXTENSION BOOM OUT (500mA—1000mA Proportional Output)
EXTENSION BOOM IN (500mA—1000mA Proportional Output)
SECONDARY BOOM EXTEND (500mA—1000mA Proportional Output)
SECONDARY BOOM RETRACT (500mA—1000mA Proportional Output)
ROTATION CW (500mA—1000mA Proportional Output)
ROTATION CCW (500mA—1000mA Proportional Output)
OUTER BOOM EXTEND (500mA—1000mA Proportional Output)
OUTER BOOM RETRACT (500mA—1000mA Proportional Output)
INNER UP (500mA—1000mA Proportional Output)
INNER DOWN (500mA—1000mA Proportional Output)
Wire Colors
Black/Red
White/Black
Blue/White
Blue/Black
Black/White
Green/Black
Red/White
Orange
White
Green/Black/White
Green
Red/Black/White
White/Red/Black
Orange/Red
Orange/Black
Blue/Red
White/Red
Red/Green
Orange/Green
Black/White/Red
Red
Black
Outputs: 14 solid state, high-side driver Current Control outputs 5A max. each, total combined current 15A
Pin-Output
B7
B8
B12 - 19
B11 - 18
B10 - 17
A1 - 16
A2 - 15
A4 - 14
B9 - 13
B6 - 12
B5 - 11
B4 - 10
B3 - 9
B2 - 8
B1 - 7
A12 - 6
A10 - 5
A11 - 4
A9 - 3
A8 - 2
A7 - 1
A5
A6
A3
Special Functions
The CRANE TILT WARNING LED indicator turns on when the TILT input is < 6VDC.
The ROTATION CW function is disabled when the ROTATION CW input is < 6VDC.
The ROTATION CCW function is disabled when the ROTATION CCW input is < 6VDC.
All functions except OUTRIGGER LEFT and OUTRIGGER RIGHT are disabled when the OUTRIGGERS DEPLOYED
input is < 6VDC.
When the SPEED switch is in the LOW position, the proportional outputs will be scaled to 45% of the full stroke.
When the SPEED switch is in the MED position, the proportional outputs will be scaled to 65% of the full stroke.
When the SPEED switch is in the HIGH position, the proportional outputs will allow 100% of the full stroke.
All transmitter indicator lights will remain off while the LIGHTS DISABLE switch is latched.
The CRANE OVERLOAD LED indicator turns on when the system is in Overload mode.
Overload mode is described in the table on the following page.