Operation and Maintenance Manual for: CS5-16, CS6-36, CS5-48 220V/60HZ GLACIER AVALANCHE IMPORTANT SAFETY INFORMATION INSIDE Serious Injury or death possible. Read, understand, and follow all safety information and instructions in the manual before using or servicing this product.
Operation & Maintenance Manual Table of Contents: 1.0 Introduction 1 2.0 Unpacking your COOL- SPACE® 1 3.0 Set-up of COOL-SPACE® unit 3.1 Connecting the water supply 3.2 Connecting the electrical supply 1 1 2 4.0 Operating procedures 4.1 Filling the unit with water 4.2 Starting the fan 4.3 Starting the pump and adjusting the water flow 3 3 3 4 5.0 Maintenance and storage 5.1 Removing the cooling media & accessing the inside of the unit 5.2 Daily maintenance 5.3 Periodic maintenance 5.
Signal Word Definitions DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. IMPORTANT indicates a potentially hazardous situation which, if not avoided, MAY result in property damage. 1.
3.2 Connecting the electrical supply The COOL-SPACE® unit should be plugged into a fused or circuit breaker protected 10 amp, 220 volt, and 60 Hz circuit. If the unit is custom built for a specific application, please consult the factory for proper configuration. All models utilize standard 220-volt power supply. The unit should be plugged into a fused or circuit breaker protected 10 amp, 220 volt, 60 HZ circuit.
4.0 Operating procedures There are 3 factors to consider when determining where to place the COOL-SPACE® unit. 1. Fresh air supply: The inlet side of the unit (pad side) requires a constant, uninterrupted supply of fresh air for maximum performance. A distance of 1 metre clear space to any obstructions at the rear or inlet side of the unit is recommended. 2.
4.3 Starting the pump and adjusting the water flow DO NOT flood the pads with water, keep them moist. New pads will take a few days before they become completely saturated. It is normal to have several dry streaks on the face of the pads about 25 to 50 mm wide. If the streaks are larger adjust the flow control knob to allow more water to flow onto the pads. NOTE: New pads may also emanate an odour under initial operating conditions from the resin used to construct the media.
5.3 Periodic maintenance ELECTRICAL SHOCK HAZARD Disconnect the power supply before performing any service or maintenance on the unit. Failure to do so may result in serious injury or death. Depending on how often the COOL-SPACE® unit operates, this procedure should be performed anywhere from every week for heavy use to monthly for light use. Shut down the unit and drain the water sump. The cooling pads act as a filtering agent and remove dust and other particles from the incoming air stream.
6.0 Troubleshooting/Repair 6.1 Troubleshooting ELECTRICAL SHOCK HAZARD Disconnect the power supply before performing any service or maintenance on the unit. Failure to do so may result in serious injury or death. The COOL-SPACE® unit consists of three systems: the fan, water distribution and pump. It is important to determine which system of the COOL-SPACE® unit the problem is associated with. This may not always be obvious, in that certain problems may be associated with more than one system.
6.1 Troubleshooting (continued) Fan System Please use caution when troubleshooting or repairing all electrical components. Be certain that all power is disconnected from the COOL-SPACE® unit before the cooling pads or fan guard are removed to gain access to the fan. Direct & Belt Drive Models Problem Check Solution Fan won't run and makes no sound. Power cord, extension cord, switches, circuit breaker, GFI ground fault. Reconnect power or extension cord. Reset breaker.
6.1 Troubleshooting (continued) Water System The water distribution system consists of two (2) assemblies: o o The Water Inlet Assembly Brass bulkhead fitting Float valve connection hose Float valve assembly The Hose and Valve Assembly Spray Bar Assembly Valve Assembly Connection Hose Problem Check ® Solution Floor at side of COOL-SPACE unit is wet Water inlet hose is loose at supply hose or inlet hose is loose at bulkhead fitting.
6.1 Troubleshooting (continued) Pump Problem Check Solution Pump motor will not run when switch is turned on. Turn fan on to check for power. Is water level high enough to make the low- water cut-off circuit? If fan doesn’t start; check breaker and cord plug-in. If fan does start; check for power to and through pump switch (when turned on). Fill water reservoir. Pump motor hums when switch is turned on, but does not pump water. Obstruction in impellor. Pump motor failure. Remove object(s).
6.2 Repair procedures Repairs should be performed by a qualified technician! Fan Motor Replacement ELECTRICAL SHOCK HAZARD Disconnect the power supply before performing any service or maintenance on the unit. Failure to do so may result in serious injury or death. GLACIER (CS5-16) Series Direct Drive Models 1. Remove the black motor wiring plate and disconnect motor wires. (Mark each wire with a marker or marker tape to allow for easy matching when installing new motor. 2.
6.2 Repair procedures (continued) BLIZZARD (CS5-48) Belt Drive Models 1. Remove the motor wiring plate and disconnect motor wires. Mark each wire with a marker that will allow easy matching when new motor is installed. (see section 5.1 for pad removal instructions) 2. Loosen the four bolts that fasten the motor to the bracket. This will allow the removal of the motor. 3. Remove the motor pulley by loosening the set screw and slide the pulley off. 4.
7.0 Warranty Under normal use, the warranty covers the unit and its components for twenty-four (24) months from date of invoice. Refer to the manufacturer’s Warranty Policy for details. 7.1 Warranty Form You must register your COOL-SPACE® Portable Evaporative Cooler within fifteen (15) days of initial purchase to validate your cooler’s warranty. You may fill out the warranty form supplied with your unity and fax it to 001-317-485-0118 or register online at www.cool-space.com. 7.
7.3 Optional Accessories and Replacement Parts Accessories and replacement parts are available from your local distributor or supplier. To order parts or for help finding a distributor or supplier visit the COOL-SPACE® website at www.cool-space.com or call 001-317-577-0337 or email sales@cool-space.com.
International Sales Office PO Box 6916 Bridgnorth WV16 9ED UK 00 44 7979 243154 www.cool-space.com simon.hartles@cool-space.com DISTRIBUTOR: Disposal: This symbol on the product indicates that the appliance cannot be collection point for electric and electronic appliances.
