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RAMSET TABLE OF CONTENTS Important Safety Requirements & Instructions....................................................................................1 Important Safety Requirements by UL Standards...............................................................................3 Classes of Vehicular Gate Operators..................................................................................................4 General Specifications & Emergency Chain Release...............................................
RAMSET Responsibilities of installers and technicians RAM 5000 • 5100 • 5200 installation • Read and understand the instruction manual before attempting any installation. • Do not exceed the equipment specifications. • Insure a safe and proper installation. • Install this equipment in accordance with the Ul 325 specifications. • Make sure to eliminate any pinch points existing on the installation. (ie. Rollers, arms…etc.) • ramset gate operators must be installed by a trained technician.
RAMSET IMPORTANT SAFETY REQUIREMENTS BY UL STANDARDS a) Install the gate operator only when: 1. The operator is appropriate for the construction of the gate and the usage Class of the gate, 2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22 m) above the ground to prevent a 2 1/4 inch (57.
RAMSET RAM 5000 • 5100 • 5200 classes of vehicular gate operators Vehicular horizontal slide-gate operator (or system) - A vehicular gate operator (or system) that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive, parking lot, or the like.
RAMSET General specifications RAM 5000 RAM 5100 RAM 5200 Max. Gate Length Model 40 Feet 40 Feet 40 Feet Max. Gate Weight 1000 lbs 2000 lbs 3000 lbs Continuous Continuous Continuous Aerovox 65µƒ, 240 V, 50/60 HZ, protected S 1000AFC Aerovox 65µƒ, 240 V, 50/60 HZ, protected S 1000AFC Aerovox 65µƒ, 240 V, 50/60 HZ, protected S 1000AFC Commercial/ Industrial Commercial/ Industrial Commercial/ Industrial Gold/Zinc Plated 1/4" H.R. Metal Gold/Zinc Plated 1/4" H.R.
RAMSET Installation specifications RAM 5000 • 5100 • 5200 WARNING Do not exceed the specifications. The warranty on your unit will be void if the installation exceeds the recommended specifications. All Sliding Gate Operators are factory preset for (LH) Left Hand Installations. GATE Figure 1 Concrete PAD CONSTRUCTION 5” Dimensions given for the pad are based on soil bearing shear of 2000 P.S.F. These figures may have to be adjusted depending on local soil conditions. WALL 1.
RAMSET Types of installations Figure 4 RAM 5000 • 5100 • 5200 Inside Property Outside Property Figure 5 Inside Property Outside Property Figure 6 Inside Property Outside Property www.ramsetinc.
RAMSET Loop SENSOR INSTALLATION RAM 5000 • 5100 • 5200 Ramset Gate Operators should always be installed with non-contact sensing devices such as Loop Detectors, Photo Eyes or the equivalent. WARNING A non-contact sensor (photoelectric sensor or equivalent) and a contact sensor (edge device or equivalent) is required on each individual installation to comply with UL325. Reversing Loops on the ground floor, prevents gate from closing when vehicle is in loop area.
RAMSET PUSHBUTTON CONTROLS Opening Pressing this button will cause the gate to open. L.E.D.’s light up when Opening, Closing or Stopped Stop Pressing this button will cause the gate to stop moving. RAM 5000 • 5100 • 5200 Three pushbuttons are located under the dip switches for operation of the gate (see Figure 9). The opening, stop and closing buttons can be utilized to set limit switches and verify proper system operation when installing or servicing an operator.
RAMSET DIP SWITCH CONFIGURATION RAM 5000 • 5100 • 5200 Figure 11 “Intelligate” Control Board Dip Switch “A” Dip Switch “B” Dip Switch “C” DIP SWITCH “A” Dip Switch “A” 1, 2 & 3; AUTOMATIC TIMER TO CLOSE GATE ‘0’ is “OFF” Switch 1 2 3 Gate Open Duration: 1 1 1 60 seconds 1 1 0 45 seconds 1 0 1 30 seconds 1 0 0 15 seconds Dip Switch “B” 3; “CONSTANT WARN” 0 1 1 10 seconds 0 1 0 05 seconds Used with jP2 “Relay Connections”: pins 7 & 8.
RAMSET DIP SWITCH CONFIGURATION Dip Switch “C” 1; “SECURE CLOSE” Sw. Dip Switch “C” 5; “CLOSE DELAY” Function: One second delay on the closing of the gate. OFF Normal Operation ON When power is lost, then regained, control board checks status of the gate. If open and safety devices are cleared, gate will close automatically. Dip Switch “C” 6; “OPEN DELAY” One second delay on the opening of the gate. Dip Switch “C” 7; “LEFT / RIGhT” Sw.
RAMSET Terminal strip Connections RAM 5000 • 5100 • 5200 Figure 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 For RAM 5200 For RAM 5000 and RAM 5100 N.O. 12 www.ramsetinc.
Terminal strip Connections Terminal # 1 - Common: Low voltage common. Terminal # 2 - Rev loop: Stops the gate from closing. If the gate is open, it holds the gate open. If the gate is closing, it stops and reopens the gate. If the gate is closed, the gate will remain closed. The function can be altered with Dip Switch “C” 4 (see “Dip Switch Configuration”). Used with loop detectors, photo eyes, safety edges…etc. Becomes active with a closed contact to common. Terminal # 3 - Close: Closes the gate.
RAMSET ramset “Intelligate” Control Board Ramset’s “Intelligate” Control Board works with Sliding, Swinging and Overhead vehicular gate operators. It is controlled by a programmable microprocessor that reads and precisely executes all functions of the Control Board. The Control Board is powered by a separate mounted 24 VAC transformer. This allows no necessary board modifications between 110 VAC and 220 VAC single-phase applications.
RAMSET Wire board connections 1,2) 24 VAC power. Connection from external transformer to power Control Board. JP3 - 3 Button: 1) Open 2) Stop 3) Close 4) Common Used with a 3-button station to open, stop, and close the gate. The open and close are normally open connections and the stop is a normally closed connection, remove jumper wire when connecting 3 button station. Common and stop are also used with a photo eye used to protect the backplane of the operators.
RAMSET Parts Diagram Figure 14 RAM 5000 • 5100 • 5200 17 19 12 18 46 30 45 44 15 20 40 28 41 7 43 42 8 16 14 9 32 22 6 39 21 29 10 2 13 23 11 3 33 5 4 31 36 34 26 24 16 37 1 25 www.ramsetinc.
RAMSET Bill of materials Part # 1 800-00-07 2 PART DESCRIPTION RAM 5000 RAM 5100 RAM 5200 Chassis 1 1 1 800-02-05 Gear Reducer - Size 60, Ratio 30:1 1 1 1 3 800-04-10 Motor, Standard - 120VAC 1/2 HP 1 4 800-04-12 Motor, Standard - 120VAC 3/4 HP 5 800-04-13 Motor, Standard - 220VAC 1HP 6 800-06-01 Sprocket - 35B17 x 1" (2 1/4" OD) 1 1 1 7 800-06-02 Sprocket - 35B17 x 1/2" (2 1/4" OD) 1 1 1 8 800-06-05 Sprocket - 40B21 x 1" 1 1 1 9 800-08-30 Pulley, Steel - 3/4"
RAMSET Bill of materials PART # 35 800-75-32 36 800-36-64 37 RAM 5000 • 5100 • 5200 Item 18 PART DESCRIPTION RAM 5000 RAM 5100 RAM 5200 2 2 2 Bolt, Hex Head - 5/8" - 11 x 3 1/2" 2 2 2 800-46-01 Bushing, Idler Wheel Sleeve - ID 5/8" : OD 7/8" x 1 11/16" 2 2 2 38 800-70-31 Idler Wheel, UHMW - 3 1/2" x 1 1/2" - I.D. 7/8" 2 2 2 39 800-75-72 1 1 1 40 800-12-05 Shaft, Limit Switch - 1/2" - 2.
RAMSET Gate entrance Safety Precautions Not following these instructions may cause severe injury or death to persons RAM 5000 • 5100 • 5200 WARNING Important Safety Instructions 1. Never let children operate or play with gate controls. Keep the controls away from children. 2. The entrance is for vehicles only. Pedestrians should use a separate entrance. 3. Always keep people, children and objects away from the gate while the gate is in operation. No one should cross the area of a moving gate. 4.
RAMSET RAM 5000 • 5100 • 5200 Important information for the homeowner Ask your technician about all the features of our Use the emergency release only when the gate is Safety devices, such as reversing loops, phantom new Ramset operator. loops, photo eyes, or miller edges must be installed on your gate before the operator may be used. Ask your technician which safety devices best suit your safety needs. Read your warranty certificate and fill out your warranty extension card.
RAMSET TROUBLESHOOTING Table CONDITION POSSIBLE CAUSES SOLUTION 1. Reset circuit breaker. 2. Replace 1/2 amp. fuse. 3. Return Control Board for repair. 1. E.R.D. too sensitive. 1. A) for 1/2 hp motors: turn dip switch “A” 4 ‘On’. B) for 3/4 hp motors: turn dip switch “B” 8 ‘On’. “EXIT” L.E.D. IS ALWAYS ‘ON’. 1. Faulty accessory connected to the “Exit”. 1. Disconnect all accessories, including plug-ins, using the “Exit” input. If problem persist, contact Ramset. “REv LOOP” L.E.D. ALWAYS ‘ON’. 1.
9116 De Garmo Ave. Sun Valley, CA 91352 Tel: (818) 504-2533 • Fax: (818) 504-1141 www.ramsetinc.
