VIKING installation instructions and safety information VIKING BLUE ENABLED SOLAR EFFICIENT OPERATION class I, class II, class III, and class IV residential and commercial vehicular swing gate operator
The answer for an elegant solution for access control is fulfilled with the i-8 gate operator. The discreteness of the installation, the flexibility of operation, the efficiency of automation, and the adaptability of integration makes the i-8 gate operator a perfect solution in situations where aesthetics are required to satisfy the most exquisite taste.
I-8 Vehicular Gate Operator • Revision B3 • November 2009
PARTS PARTS DIAGRAM DIAGRAM 11 WARNING - For Installation By Qualified Personnel Only. 12 (2) 1 Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No.
TABLE TABLE OF OF CONTENTS CONTENTS Parts Diagram/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i Important Safety Information Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Important Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Maintenance/General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Terminology . . . . . .
IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION WARNING - Not following these instructions may cause severe injury or death to persons. IMPORTANT SAFETY INSTRUCTIONS WARNING – To reduce the risk of severe injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the gate operator monthly.
IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION WARNING - Not following these instructions may cause severe injury or death to persons. IMPORTANT INSTALLATION INSTRUCTIONS Continued 6. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls.
IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION WARNING - Not following these instructions may cause severe injury or death to persons. MAINTENANCE Remove the Power Harness from the Control Board (refer to page 17) • Clean and lubricate the turning pins and gate hinges using the recommended lubricant. • Check that all mounting hardware of the gate operator is properly tighten. • Ensure that the gate moves freely. • Check for corroded parts and replace if necessary.
IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION CAUTION: To Reduce the Risk of Fire or Injury to Persons a) Use only the following type and size of battery(ies): Yuasa NP7-12 b) Do not dispose of the battery(ies) in fire. The cells may explode. Check with local codes for possible disposal instructions. c) Do not open or mutalate the battery(ies). Released electrolyte is corrosive and may cause damage to the eyes or skin. It may be toxic fi swallowed.
ruction Radio Rec. UL Sens Loop Loop Sensor Rec. Power WARNING - Not following these instructions may cause severe injury or death to persons. Low Battery NOTE - This type of installation DOES NOT reverse the gate all the way back toSensor its limits when the photo-beam Check Motor Motor is obstructed. This installation is only to protect against entrapment and to comply with UL325. MAX Photo Beam (non-contact sensor) Installation Secondary Entrapment Protection Open Timer Mag. Lock Mag.
Obst 0 Motor Sensor Check Motor MAX Hold Open Timer IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION Mag. Lock WARNING - Not following these instructions may cause severe injury or death to persons. Mag. LOCK Lock MAG. 60 Open Mag. Lock Edge Sensor (contact sensor) Installation Off 1 Open Hold Open Timer 30 3 Low Battery min. N.C. N.O.
IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION WARNING - Not following these instructions may cause severe injury or death to persons. Audible Alarm Reset Switch Installation Manual Reset for the Audible Alarm UL325 standard requires an audibleJP3alarm to go off after two consecutive events detected by the primary entrapment protection of the gate operator (obstruction sensor). The audible alarm will continue to sound for 5 minutes or until a stop command C35 C36 gets actuated. Obstruction 1.
IMPORTANT IMPORTANT INSTALLATION INSTALLATION INFORMATION INFORMATION CAUTION - FOR USE WITH GATES OF A MAXIMUM OF 12 FT IN LENGTH AND 650 LBS. IN WEIGHT. WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS: This is NOT a pedestrian gate operator 12'-0" Do NOT Install the gate operator to lift gates OPEN STOP CLOSE 12’ maximum gate length 650 lb. MAX. 650 pounds maximum gate weight Locate Control Buttons: 1. Within sight of the gate, 2.
PLAN PLAN OF OF INSTALLATION INSTALLATION The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas. 13.46" 13.46" 2.56" 2.56" Gate in Closed Position Outside Gate in Closed Position 16.61" Gate Support Column Gate in Open Position 16.
INSTALLATION INSTALLATION DETAILS DETAILS STEP 5 Prepare for the wiring using conduit suited for underground application. Route the the conduit to an above ground junction box. STEP 6 Upper Hinge Must Line Up with Hinge in Foundation Casing Electrical Junction Box Foundation Casing Must Be Set Level In Both Directions Electrical Conduit Positive Drainage Run a flexible drain pipe from the Gate Operator to an area drain.
GATE GATE OPERATOR OPERATOR INSTALLATION INSTALLATION STEP 9 Mount the Gearmotor on the chassis and secure it using the provided hardware. Verify the proper direction of the Gearhead depending on the opening direction. Opens Left Opens Right STEP 10 Install the Primary Drive Arm, lining up its slot with the flats on the Gearhead. STEP 11 Insert the Ball Bearing into the Intermediate Drive Arm, lubricating it with silicone-based grease.
GATE GATE OPERATOR OPERATOR INSTALLATION INSTALLATION STEP 13 Install the Gate Attachment to the Intermediate Drive Arm. Mount the gate on the hinge(s) and verify its alignment with the hinge(s) and Articulation Point. Weld the gate to the Gate Attachment. STEP 14 Lock the Manual Release Mechanism (so that the gate is engaged with the Gate Operator). STEP 15 Route the wires for the Gearmotor through the conduit already in place. Connect the two wires to the wires coming from the Control Board.
GATE GATE OPERATOR OPERATOR INSTALLATION INSTALLATION Limit Setup Procedure STEP 16 Primary Drive Arm To adjust the closed position stop: Loosen both nuts on the Closed Position Adjustment Bolt. Closed Position Adjustment Bolt Adjust the Bolt to stop the gate’s closing at the proper position: • Turning the Bolt clockwise allows the gate to close later. • Turning the bolt counterclockwise causes the gate to close earlier.
GATE GATE OPERATOR OPERATOR INSTALLATION INSTALLATION Opening/Closing Setup: To have the gate operator slow down prior to reaching its limits use the following steps: 1. Setup the positive stops manually to obtain the desired open and closed positions. 2. Allow the gate operator to run a full open Slow and close cycle (from stop to stop) without interruption. Fast 3. Allow a complete cycle from limit to limit so the operator recognizes the limit settings.
CONTROL CONTROL BOX BOX INSTALLATION INSTALLATION WARNING - If the control box is not mounted properly it may fall, causing damage and/or injury. The control box weight is approximately 40 lbs. Be sure that the substrate being mounted to and the fasteners being used are appropriate to support the weight of the control box. 1. Remove the control board mounting plate. The plate is held in the box by four screws. 17" 2. Position the control box in the desired place and mark the mounting holes.
ELECTRICAL ELECTRICAL INSTALLATION INSTALLATION Caution – Do not connect the power harness to the board until the installation is ready for verification. Power Harness The X-9 Gate Operator requires a single phase AC line to operate and charge the batteries. 1. Turn off the main switch or breaker for the power line being used. 2. Move the selector switch on the Incoming Voltage Selector to the proper position (115 for 110 to 120VAC, 230 for 200 to 240VAC). 3.
ELECTRICAL ELECTRICAL INSTALLATION INSTALLATION –– SINGLE SINGLE UNIT UNIT Single Unit Connections Connect the wires from the motor unit to the terminal block mounted next to the control board. Match wire colors to the terminal block. OPEN RIGHT Overlap Delay Obstruction Center Loop Sensor Sensor 1.5 OPEN LEFT Connect the wire harness to the “OPEN RIGHT” connector if the gate opens towards the right side. Connect the wire harness to the “OPEN LEFT” connector if the gate opens towards the left side.
ELECTRICAL ELECTRICAL INSTALLATION INSTALLATION –– MASTER/SLAVE MASTER/SLAVE Master/Slave Connections A Master/Slave control board is available, when required, to run two gate operators in synchronous mode. Slave Limit Open Limit Close Slave Limit Open Limit Close Obstruction Overlap Delay Center Loop Sensor Safety Loop UL Sensor Radio Rec.
VEHICULAR VEHICULAR LOOP LOOP DETECTOR DETECTOR INSTALLATION INSTALLATION ide s t u ide O ts n Ou -ope Re p Loo er L ent oop C oop de nsi nL ope - Re I p t Exi Loo de i Ins Note: Not all loops may be necessary for every installation. Check local regulations and accepted bestpractice design requirements.
VEHICULAR VEHICULAR LOOP LOOP DETECTOR DETECTOR INSTALLATION INSTALLATION WARNING – Consult the installation instructions from the loop detector manufacturer. The following statements are provided as a guide but different requirements may be required by the vehicular loop detector manufacturer. Guidelines for Vehicular Loop Detector Installation 1. Prevent sharp corners in the geometry of the loop sensor. 2. Install the appropriate number of turns for your loop geometry based on the loop perimeter.
24V BAT O 0 Hold Open Timer +28v Safety Loop Connector Connector UL Center Gnd Exit Gnd Strike Gnd Gnd Fire Open Commands Open Stop GND Close Guard Station Open Stop Close UL Siren Siren 1 GND Master/Slave Gnd JP3 Reopen Off 1 OPEN LEFT 30 Open Stop Open Commands 60 Close Gnd Open Brake Brake Stop Close ACCESSORY ACCESSORY CONNECTIONS CONNECTIONS Hold Open Timer Safe/Secure Gnd 3 min. FailMAX C35 C36 Radio Rec.
ACCESSORY ACCESSORY CONNECTIONS CONNECTIONS Safety Loop UL Sensor Charger Radio Rec. UL Sens Center Loop Radio Rec. Safety Loop Center Loop on Power Note: All controls are normally open. Radio Receiver Low Battery Motor Sensor Check Motor AX When connecting the Radio Receiver carefully verify the proper connections. The maximum voltage that the control board provides for external accessories is the maximum voltage of the battery, which is about 28 volts. Mag.
M-2 ™ VIKING VIKING ELECTROMAGNETIC ELECTROMAGNETIC LOCK LOCK Standard Features Mounting base with electrical box Mounting Plate/Juction Box (Weld to Post) 24VDC Plug-in transformer Magnetic Lock 12VDC or 24VDC operation Mounting Screw (4) 500mA at 12VDC operation Mounting Screw Weather Cover (4) 250mA at 24VDC operation 1300 pounds of holding force Floating Plate • • • • • • Guide Pin (2) Use long or short pin depending on number of spacers used Flexible Washer Mounting Plate Floating Plate Magneti
OPEN RIG 24VAC Magnetic Lock Mag. Lock Mag. LOCK Lock MAG. +28v Gnd +28v Radio Radio Rec. +28v 3 COM MAX 2 N.O. N.O. N.O. OPEN STOP CLOSE COM 24 TECHNICAL SUPPORT 1 800 908 0884 26 Gnd Exit Gnd Strike Gnd Gnd Fire Open Commands Open Stop Close GND Open Stop Guard Station Center Off 1 Open 30 Hold Open Timer 60 Place the control switch box within sight of the gate, away from moving parts of the gate and out of reach of children.
SPECIAL SPECIAL FEATURES FEATURES Intelligent Obstruction Sensor (Primary Entrapment Protection) 6 0 Safety Loop Center Loop Sensor Obstruction Safety Loop Se MAX Hold Open Timer Turning the Trim Pot clockwise increases the sensitivity. Hold Open Open Turning the Trim Pot counterTimer clockwise decreases the sensitivity. Open 60 1. Stop the gate’s movement and reverse it momentarily. Off 1 Stop Close Center Loop Sensor min.
SPECIAL SPECIAL FEATURES FEATURES Gate Overlap Setting Setting the Overlap Delay Pot to “0” will cause the master and the slave units to open and close at the same time A Master/Slave control board is required to operate two gates with a single controller. Obstruction Overlap Delay Ce Lo Sensor 1.
SPECIAL SPECIAL FEATURES FEATURES Auto-Open Feature 0 N.O. TECHNICAL SUPPORT 1 800 908 0884 +28v Gnd Radio Rec. Reopen Loop UL Sens Mag. Lock Mag. Lock Mag. LOCK Lock MAG. Off 1 N.C. COM Radio Gnd +28v Radio S Gnd UL Gnd Reopen Safety Loop Connector Connector Gnd Center Gnd Exit Gnd Strike Gnd Fire Open Commands Gnd Open Stop Close Guard Station GND Open Stop Close GND Siren Mag. Lock Mag. LOCK Lock MAG.
h C nd Ex it St r ds an m m o C nd G G nd n pe O Fi re 60 O pe n D n io at St rd ua G N X A G M e lo s ve la /S et r as M lo C se 36 C 3 C ak e 35 n Br m . in Radio Rec. JP Charger Power Mag. LOCK Lock MAG. Mag. Lock Check Motor N.C. COM N.O. +28v Gnd +28v Radio Radio Station If you are using the computer: • Hold the computer near the Gate Operator. • Run the application by clicking the icon on the desktop. • Select “Setting” in the top right of the screen.
Safety Loop Connector Connector Radio Station N.O. COM N.C. Mag. Lock Mag. Lock Connect the Solar Panel Controller as shown. Check Motor Motor Sensor Low Battery Power Charger + – Remove existing batteries. Use new external batteries of 35 AHr or greater and connect them in series to provide a 24V system. 30 TECHNICAL SUPPORT 1 800 908 0884 Fail Safe/Secure – 24VAC + Radio Rec. 24V BAT Remove the existing Power Harness and use the power harness provided.
ctor ctor Radio Station Mag. LOCK Lock MAG. N.O. COM N.C. Mag. Lock SOLAR SOLAR PANEL PANEL INSTALLATION INSTALLATION Mag.
TROUBLESHOOTING TROUBLESHOOTING Gate does not run – Motor Sensor indicator comes ON Check all motor connections to be fully engaged. Refer to page 18 and 19. Ensure that the motor connections are: a) Properly connected; b) Tight enough and; c) Match color code. Refer to page 13. Check that all motor cable connections, junctions and extensions are properly connected and color-coded. Refer to page 13.
TROUBLESHOOTING TROUBLESHOOTING Gate does not open or close Check all motor connections to be fully engaged. Refer to page 13, 18 and 19. Check that the stop command is not active. Refer to page 8 and 25. Check that the UL command (photo beam and/or edge sensor) is not active. Refer to page 6, 7 and 22. Check that the vehicular loop detectors are working properly. Refer to page 20, 21 and 22. Check that the radio command is not active. Refer to page 23.
our continuous commitment to excellence Viking Access Systems is continuously working hard to identify and design products that will appeal to the industry and it’s needs. As technology continues to advance, we have developed a completely efficient and intelligent line of gate operators to meet the changing demands. These machines offer; full UL325 and UL991 compliance, soft-start and soft-stop, intelligent obstruction sensors, continuous operation (100% duty cycle) and extreme power efficiency.
VIKING standard features and operator specifications UL325 and UL991 Listed by Underwriter Laboratories (UL) • Convenient manual release • Standard Auto Open feature • No limit switches necessary • Elegant design, appealing to any architectural project • Opening up to 110° • Operation speed of 13 to 15 seconds per 90° • 100% duty cycle under very wide temperature range • 400 cycles of operation on backup battery (500 lb.