CSL24V™ & CSL24VH™ VEHICULAR SLIDE GATE OPERATOR INSTALLATION MANUAL Your model may look different than the model illustrated in this manual. THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE SYSTEMS TECHNICIAN ONLY. Visit www.liftmaster.com to locate a professional installing dealer in your area. This model is for use on vehicular passage gates ONLY and not intended for use on pedestrian passage gates.
TABLE OF CONTENTS SAFETY 1-7 FINISH INSTALLATION Safety Symbol and Signal Word Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 UL325 Model Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Installation Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Gate Construction Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY UL325 MODEL CLASSIFICATIONS UL325 MODEL CLASSIFICATIONS I CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR A vehicular gate operator (or system) intended for use in a home of one-to four single family dwellings, or a garage or parking area associated therewith.
SAFETY SAFETY INSTALLATION INFORMATION SAFETY INSTALLATION INFORMATION 1. Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts. The gate operator is only one component. Each gate system is specifically designed for an individual application. 2. Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application.
SAFETY GATE CONSTRUCTION INFORMATION GATE CONSTRUCTION INFORMATION Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For a copy, contact ASTM directly at 610-832-9585 or www.astm.org. 1. GENERAL REQUIREMENTS 1.1 Gates shall be constructed in accordance with the provisions given for the appropriate gate type listed, refer to ASTM F2200 for additional gate types. 1.
SAFETY REQUIRED ENTRAPMENT PROTECTION DEVICES REQUIRED ENTRAPMENT PROTECTION DEVICES To prevent SERIOUS INJURY or DEATH from a moving gate: • Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate. • Locate entrapment protection devices to protect in BOTH the open and close gate cycles. • Locate entrapment protection devices to protect between moving gate and RIGID objects, such as posts or walls.
SAFETY IMPORTANT SAFETY INFORMATION IMPORTANT SAFETY INFORMATION INSTALLATION To prevent SERIOUS INJURY or DEATH from a moving gate: • Pinch points must be guarded at all times. Install enclosed-style gate tracks and roller guards. • Place screen mesh 4 feet (1.2 m) high on the gate to prevent access through openings anywhere the gate may travel. • Mount controls at least 6 feet (1.8 m) from the gate or ANY moving part of the gate. • Install Warning signs on EACH side of gate in PLAIN VIEW.
SAFETY IMPORTANT SAFETY INFORMATION IMPORTANT SAFETY INFORMATION ADDITIONAL FEATURES To prevent SERIOUS INJURY or DEATH from a moving gate: • Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate. • Locate entrapment protection devices to protect in BOTH the open and close gate cycles. • Locate entrapment protection devices to protect between moving gate and RIGID objects, such as posts or walls.
INTRODUCTION OPERATOR SPECIFICATIONS + CARTON INVENTORY & OPERATOR DIMENSIONS OPERATOR SPECIFICATIONS This model is intended for use in vehicular slide gate applications: Gate Classifications: CLASS I, II, III, & IV Heater Draw (Optional): 325 watts (120 Vac ONLY) Main AC Supply: 120 Vac or 240 Vac Maximum Gate Weight: 1500 lbs. Solar Power Max: 24 Vdc at 50 watts max.
INTRODUCTION FEATURES FEATURES OPERATOR FEATURES • Advanced "Centerpiece" Control Board • EMI AC Power Surge Protection and Filter Board - Main AC voltage input selection: 120 Vac (factory setting) or 240 Vac (field change) • DC motor with extended brush life • AC powered with integrated Evercharge battery backup and management • 24 Vdc accessory power • Programmable with up to 50 remote controls and 2 keyless entries. Compatible with MyQ™ devices and Security✚ 2.
PREPARATION SITE PREPARATION Check the national and local building codes BEFORE installation. GATE Gate must be constructed and installed according to ASTM F2200 standards (refer to page 4). Gate must fit specifications of operator (refer to specifications). SAFETY CATCH ROLLERS Install catch rollers with safety covers on the side of a post or wall with a minimal distance of half an inch between the rollers and gate. 10 DO NOT use a gate catch post.
SITE PREPARATION CONDUIT & CONCRETE PAD EARTH GROUND ROD Conduit must be UL approved for low and high voltage. Consider the operator placement BEFORE installing the pad or post. Proper grounding gives an electrical charge, such as from an electrical static discharge or a near lightning strike, a path from which to dissipate its energy safely into the earth. Without this path, the intense energy generated by lightning could be directed towards the gate operator.
INSTALLATION DETERMINE LOCATION FOR CONCRETE PAD AND OPERATOR + CONCRETE PAD & OPERATOR ATTACHMENT DETERMINE LOCATION FOR CONCRETE PAD AND OPERATOR 1 STANDARD INSTALLATION The gate operator should be installed near the front roller of the gate or near the back of the gate (in the OPEN position). The space between the gate and the output sprocket must be a minimum of 4 inches. 2 4"(10 cm) Lay out the concrete pad.
INSTALLATION STANDARD INSTALLATION ONLY + REAR INSTALLATION ONLY STANDARD INSTALLATION ONLY DO NOT run the operator until instructed. 1 2 3 4 Manually open the gate and line up the front bracket so the chain will be level with the idler pulley and parallel to the ground. Weld the front bracket in this position. 2 1 Manually close the gate and line up the rear bracket so the chain will be level with the idler pulley and parallel to the ground. Weld the rear bracket in this position.
WIRING WIRE THE ENTRAPMENT PROTECTION DEVICES + EARTH GROUND ROD WIRE THE ENTRAPMENT PROTECTION DEVICES Entrapment protection devices are required. Refer to page 5 for more information regarding application. To prevent SERIOUS INJURY or DEATH from a moving gate: • Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate. • Locate entrapment protection devices to protect in BOTH the open and close gate cycles.
WIRING POWER WIRING POWER WIRING This operator can be wired for either 120 Vac or 240 Vac or a solar panel (not provided). Follow the directions according to your application. For dual gate applications, power will have to be connected to each operator. Main power supply and control wiring MUST be run in separate conduits.
WIRING POWER WIRING POWER WIRING CONTINUED... 120 VAC AND 240 VAC 1 2 3 4 5 6 7 Turn off the AC power from the main power source circuit breaker. Run the AC power wires to the junction box on the operator. Junction Box Cover Remove the junction box cover. Connect the green wire to the earth ground rod and AC ground using a wire nut. NOTE: The earth ground rod can be grounded to the chassis. Connect the white wire to NEUTRAL using a wire nut. Connect the black wire to HOT using a wire nut.
WIRING DUAL GATES ONLY DUAL GATES ONLY There are two options for dual gate communication: wired or wireless. Follow the directions according to your application. Do not use wired and wireless communication simultaneously. Wired dual gate applications will have a longer battery standby time than wireless applications. WIRED DUAL GATES Before digging, contact local underground utility locating companies. Use PVC conduit to prevent damage to cables.
WIRING DUAL GATES ONLY DUAL GATES ONLY WIRELESS DUAL GATES Turn on power to the operator. TO ACTIVATE THE WIRELESS FEATURE: 1 Choose an operator to be the network primary operator. All wireless accessories will need to be programmed to the primary operator. 2 Press and release the LEARN RADIO button on the primary operator. The green XMITTER LED will light. 3 Press and release the LEARN RADIO button again on the primary operator. The NETWORK LED will light.
WIRING DUAL GATES ONLY + CONNECT BATTERIES DUAL GATES ONLY BIPART DELAY/SYNCHRONIZED CLOSE The LOCK/BIPART DELAY switch is used only with dual gate applications and serves two functions: • BIPART DELAY SWING GATE APPLICATIONS: The BIPART DELAY is used in applications where a mag-lock, solenoid lock, or decorative overlay would require one gate to close before the other.
WIRING CONNECT BATTERIES CONNECT BATTERIES 33AH BATTERIES The batteries are charged in the circuit by the integrated transformer. The batteries are for battery backup or solar installation. The 33AH application requires the 33AH battery harness (Model K94-36596). NOTE: If 33AH batteries (2) are used, the battery tray will need to be removed to allow more space in the enclosure.
ADJUSTMENT LIMIT AND FORCE ADJUSTMENT LIMIT AND FORCE ADJUSTMENT To reduce the risk of SEVERE INJURY or DEATH: • Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a moving gate. • Too much force on gate will interfere with proper operation of safety reversal system. • NEVER increase force beyond minimum amount required to move gate. • NEVER use force adjustments to compensate for a binding or sticking gate.
ADJUSTMENT LIMIT AND FORCE ADJUSTMENT + OBSTRUCTION TEST FINE TUNE THE FORCE NETWORK CLOSE STOP 1 2 XMITTER OPEN 1 The FORCE DIAL on the control board is used for fine tuning the force in cases where wind or environmental changes may affect the gate travel. Based on the length and weight of the gate it may be necessary to make additional force adjustments.
PROGRAMMING REMOTE CONTROLS + ERASE ALL CODES REMOTE CONTROLS A total of 50 Security✚ 2.0™ remote controls and 2 keyless entries (1 PIN for each keyless entry) can be programmed to the operator. NOTE: When the memory is full the operator will exit programming mode and the remote control/keyless entry will not be programmed. The memory will need to be erased before programming any additional remote controls/keyless entries.
FINISH INSTALLATION INSTALL THE COVER INSTALL THE COVER The operator cover consists of two pieces: a rear cover and a front cover. The front cover can easily be removed to access the electrical box. To access the reset switch slide the access door up. The front cover and access door can be locked with the key. TO INSTALL THE COVER 1 Align the tabs on the rear cover with the slots on the chassis and place the cover over the operator.
OPERATION RESET SWITCH + REMOTE CONTROL + HEATER (IF APPLICABLE) RESET SWITCH The reset switch is located on the front of the operator and serves several functions. Toggling the reset switch will stop a moving gate during a normal open/close cycle, like a stop button. The operator does not need to be reset after doing this. The reset switch will disable the gate in the present position and will energize the solenoid lock for two minutes and disable the maglock for two minutes.
ADDITIONAL FEATURES CONTROL BOARD OVERVIEW CONTROL BOARD OVERVIEW SET OPEN Button The SET OPEN button sets the OPEN limit. See Adjust Limits section. SET CLOSE Button The SET CLOSE button sets the CLOSE limit. See Adjust Limits section. MOVE GATE Button The MOVE GATE buttons will either open or close the gate when the operator is in Limit setting mode. See Adjust Limits section. BIPART DELAY Switch The LOCK/BIPART DELAY switch is used only for dual gates. See Bipart Delay section.
ADDITIONAL FEATURES ACCESSORY FEATURES ON CONTROL BOARD ACCESSORY FEATURES ON CONTROL BOARD A Open Input (& common) (3-Button Control Station, 4 terminals total) Open command - opens a closed gate. Hard open (maintained switch overrides external safeties and resets alarm condition) If maintained, pauses Timer-to-Close at OPEN limit. Opens a closing gate and holds open an open gate (within line-of-sight).
ADDITIONAL FEATURES EXPANSION BOARD OVERVIEW EXPANSION BOARD OVERVIEW To AVOID damaging the circuit board, relays or accessories, DO NOT connect more than 42 Vdc (32 Vac) to the AUX relay contact terminal blocks. QUICK CLOSE Switch OFF: No change to the gate's normal operation. ON: When CLOSE EYES/Interrupt loop is deactivated it causes an opening or a stopped gate to close (ignores the Timer-to-Close).
ADDITIONAL FEATURES ACCESSORY FEATURES ON EXPANSION BOARD ACCESSORY FEATURES ON EXPANSION BOARD A Open Input (& common) (3-Button Control Station, 4 terminals total) Open command - opens a closed gate. Soft close (maintained switch does not override external safeties and does not reset alarm condition) If maintained, pauses Timer-to-Close at OPEN limit. Opens a closing gate and holds open an open gate.
ADDITIONAL FEATURES LIMIT SETUP WITH A REMOTE CONTROL LIMIT SETUP WITH A REMOTE CONTROL To set the limits using a remote control, first you will need a 3-button remote control that has been programmed for OPEN, CLOSE, and STOP. Refer to the Programming section. INITIAL LIMITS AND FORCE ADJUSTMENT For dual gate applications the limits will have to be set for each operator. The gate MUST be attached to the operator before setting the limits and force. Ensure the gate is closed.
ADDITIONAL FEATURES LIMIT SETUP WITH A REMOTE CONTROL LIMIT SETUP WITH A REMOTE CONTROL ADJUST THE LIMITS If the limits have already been set the operator will exit the limit setting mode after resetting each limit. Set the Close Limit Only 1 2 Press the SET OPEN and SET CLOSE buttons simultaneously to enter limit setting mode. Press and hold the CLOSE button on the remote control until the gate reaches the desired close position.
ADDITIONAL FEATURES GATE OPERATOR SETUP EXAMPLES GATE OPERATOR SETUP EXAMPLES The following are example setups for the gate operator. Your specific site requirements may be different. Always setup the operator system to the site requirements, including all necessary secondary entrapment protection systems.
MAINTENANCE MAINTENANCE CHART + BATTERIES + DRIVE CHAIN MAINTENANCE CHART Disconnect all power (AC, solar, battery) to the operator before servicing. The operator's AC Power switch ONLY turns off AC power to the control board and DOES NOT turn off battery power. ALWAYS disconnect the batteries to service the operator.
TROUBLESHOOTING CONTROL BOARD LEDS CONTROL BOARD LEDS The control board is equipped with many LEDs that have a variety of functions. The control board LEDs indicate the status of the operator, assist with programming, and diagnose potential problems with the operator. LIMIT SETUP LEDS GREEN XMITTER LED DIAGNOSTIC CODES LEDS STATUS LEDS INPUT LEDS RESET LIMIT SETUP LEDS SET OPEN LED SET CLOSE LED OPERATOR MODE EXPLANATION BLINKING BLINKING NORMAL MODE Limits are not set.
TROUBLESHOOTING CONTROL BOARD LEDS CONTROL BOARD LEDS DIAGNOSTIC CODES LEDS YELLOW DIAGNOSTIC LED RED DIAGNOSTIC LED # BLINKS MEANING CORRECTION # BLINKS MEANING CORRECTION 1 BLINK Low Power Mode (not an error) 2 BLINKS Current Sense 2 BLINKS ID resistor failure Check ID resistor wiring, clear limit settings and reset limits Motor control circuit fault, replace control board 3 BLINKS FET Failure 3 BLINKS Exceeded Maximum Run Timer Check gate travel, if necessary adjust force setting
TROUBLESHOOTING TROUBLESHOOTING CHART FAULT POSSIBLE CAUSES CORRECTIONS Operator does not run and diagnostic LED not on. a) b) c) d) No power to control board Open fuse If on battery power only, low or dead batteries Defective control board a) b) c) d) Check AC and battery power Check fuses Charge batteries by AC or solar power or replace batteries Replace defective control board Control board powers up, but motor does not run.
TROUBLESHOOTING TROUBLESHOOTING CHART FAULT POSSIBLE CAUSES CORRECTIONS Gate stops during travel and reverses immediately. a) Check DIAGNOSTIC LEDs b) Inherent force obstruction detection c) External Entrapment Protection Device activation d) Control (Open, Close) becoming active e) Vehicle loop detector active f) Low battery voltage a) Use Diagnostic code to identify issue b) Check for obstruction in gate’s path or travel.
TROUBLESHOOTING TROUBLESHOOTING CHART FAULT POSSIBLE CAUSES CORRECTIONS Photoelectric sensor does not stop or reverse gate. a) Incorrect photoelectric sensor wiring b) Defective photoelectric sensor a) Check photoelectric sensor wiring. Retest that obstructing photoelectric sensor causes moving gate to stop, and may reverse direction. Check Anti-Tail gate switch. b) Replace defective photoelectric sensor.
TROUBLESHOOTING TROUBLESHOOTING CHART FAULT POSSIBLE CAUSES CORRECTIONS Quick Close not working correctly. a) Quick Close setting incorrect b) CLOSE EYES/Interrupt loop detector or loop wire defective c) Defective Expansion board a) Check that Quick Close setting is ON b) Check operation of CLOSE EYES/Interrupt Loop detector c) Replace defective Expansion board Anti-Tailgating not working correctly.
REPAIR PARTS INDIVIDUAL PARTS ITEM 1 2 PART NUMBER K73-34718-2 K77-36480 3 4 5 6 7 8 9 K76-34697 K16-GT2-7 K17-36530 K15-41B17LKGH K32-34669-1 K204C0211 K1A6408 10 11 12 13 K52C0481 K1D6597-1CC K1D6686CC K76-34728 14 15 16 17 18 19 20 21 22 23 K77-36541 K76-36398 K77-36542 K180A0357 K94-35152 K75-36260 Q118 K13-34729 Q013 29-NP712 DESCRIPTION Chassis Operator Cover with labels, keys, and lock assembly APS Encoder, 24V Timing Belt, 3M Gear Reducer Pulley and Motor Pulley Output Sprocket Gear Reducer
REPAIR PARTS 5 4 6 23 22 7 9 3 15 18 10 8 11 12 16 1 17 21 13 14 2 19 20 41
ACCESSORIES ENTRAPMENT PROTECTION DEVICES PHOTOELECTRIC SENSORS (NON-CONTACT) The photoelectric sensors are designed to detect an obstacle in the path of the electronic beam and stop the operator. Includes mounting brackets. Models AOMRON E3K-R10K4-NR (retro-reflective), RETROAB 60-2728 (retro-reflective), CPS-UN4 (through beam) SENSING EDGE (2-WIRE, NON-MONITORED, CONTACT) Sensing edges can detect an obstacle upon contact and stop the operator.
ACCESSORIES MISCELLANEOUS WIRELESS ACCESS CONTROL RECEIVER Access control receiver for up to 450 remote controls. Model STAR450-315 HEATER Keeps operator gearbox and batteries at suitable temperature when outside temperature is below 0°F for extended periods of time. Models GHTRKITCSL (includes heater and bracket for optimal 7AH battery location) and G6518SL (replacement heater only) PLUG-IN LOOP DETECTOR Conveniently plugs into existing control board.
44 GND N Black White Black Red EMI FILTER/SURGE PROTECTION BOARD Transformer 375 VA, 24V, 120V - - Bridge Rectifier Orange Orange NOTE: The accessory outlet is disabled and cannot be used with the 240 Vac option.
WARRANTY 7 YEAR RESIDENTIAL / 5 YEAR COMMERCIAL CSL24V™ AND CSL24VH™ LIMITED WARRANTY The Chamberlain Group, Inc.
845 Larch Avenue Elmhurst, Illinois 60126-1196 01-35593D © 2011, The Chamberlain Group, Inc.
