Owner’s Manual Series 6500 Vehicular Swing Gate Operator Copyright 2008 DoorKing, Inc. All rights reserved.
SPECIFICATIONS Class of Operation Type of Gate Horsepower Voltage / Phase Current Max Gate Weight Max Gate Length Cycles Per Hour Speed Entrapment Protection Model 6500 - UL325 Class I, II, III, IV Vehicular Swing Gates Only 1/2 or 1 HP 115 / 208 / 230 / 460 VAC Single-Phase 1/2 HP – 5.4 Amps @ 120V – – 2.7 Amps @ 208V or 230V – – 1.35 Amps @ 460V 1 HP – 9.7 Amps @ 120V – – 4.9 Amps @ 208V or 230V – – 2.5 Amps @ 460V 1/2 HP - 600 Lbs. – – 1 HP - 800 Lbs. 1/2 HP - 18 Ft. – – 1 HP - 22 Ft.
SPECIFICATIONS Gate Construction 4 Important Safety Instructions 4 Instructions regarding intended installation: 4 Important Notices 5 UL325 Entrapment Protection 6 Glossary 7 Swing Gate Requirements 8 Swing Gate Protection 9 SECTION 1 - INSTALLATION 10 1.1 Underground Conduit Requirements 10 1.2 Concrete Pad 10 1.3 Type of Installations 11-12 1.4 Securing Operator to Pad 13 1.5 Attach Gate Bracket 13 1.6 Determining Arm Lengths 14 1.
2.8 Auxiliary Terminal Description 21 2.9 Secondary Operator Terminal Description 21 SECTION 3 - ADJUSTMENTS 22 3.1 Circuit Board Adjustments 22 3.2 DIP-Switch Settings for 4405 Circuit Board 23 3.3 Limit Sensing System Adjustment 24 3.4 Inherent Entrapment Sensing Adjustment 24 3.5 Secondary Entrapment Protection System Connection 24 SECTION 4 - OPERATING INSTRUCTIONS 4.1 Power and Reset Switches 4.2 Shutdown Conditions 25 25 26-27 Soft Shutdown Hard Shutdown 4.
Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org. Important Safety Instructions WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3.
• For gate operators utilizing contact sensors: 1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. 3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. 4.
UL325 Entrapment Protection Class I Class II A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or parking area associated therewith. A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units) hotel, garages, retail store or other building servicing the general public.
Glossary GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area. RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I - A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or garage or parking area associated therewith.
Swing Gate Requirements The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. (ref. UL325 56.8.4.
Swing Gate Protection C Non-contact Sensor Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense. Reverse Loop Minimizes the potential of the gate closing when a vehicle is present. Number and placement of loops is dependent on the application. D C D Shadow Loop Provides a hold open command to the operator(s) only if the gate(s) are at the full open position. D Warning Signs Permanently mounted and easily visible from either side of the gate.
SECTION 1 - INSTALLATION Prior to beginning the installation of the swing gate operator, we suggest that you become familiar with the instructions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is performed in an efficient and professional manner. The proper installation of the vehicular swing gate operator is an extremely important and integral part of the overall access control system.
1.3 Type of Installations 1 Standard Installation Recommended for all gate lengths opening 90°. 46” 90° 14” 23” 38.5” 35” 3” 29.5” 28” 22” Gate opens in approximately 15 seconds. Concrete Pad 46” Operator Installation Concrete Pad Location 2 Alternate Installation Recommended for gates up to 14 feet opening 90°. 42” 90° 13” 23” 32.5” 35” 2” 31.25” 28” 22” Concrete Pad Gate opens in approximately 12 seconds.
3 Compact Installation Recommended for gates NO LARGER THAN 10 FEET opening 90°. 34” 90° 13” 16.5” 26.5” 29.5” 2” 26.5” 28” 22” Concrete Pad 23” Concrete Pad Location Operator Installation 4 Gates Opening Wider than 90° Installation 90° Plus Installation requires the Standard Compact Installation’s concrete pad to be moved 2” away from the gate’s open position. This distance of the gate’s arm will vary depending on how far the gate will open. 42” Varies 23” 35” Gate in desired open position.
1.4 Securing Operator to Pad Permanently attach the operator to the concrete pad using four (4) 3/8” x 3” sleeve anchors (not supplied). 3/8 Sleeve Anchor (Not supplied) 1.5 Attach Gate Bracket A Release hub with release tool. DO NOT REMOVE HUB! B Bolt crank arm to operator. C Slide elbow assembly on crank arm. D Bolt control arm to gate bracket. E Slide control arm into elbow assembly. KEEP ARM ASSEMBLY LEVEL. F Bolt gate bracket to gate.
1.6 Determining Arm Lengths Slide elbow assembly back and fourth, manually opening and closing gate until satisfied with the gate’s 90° open and fully closed positions. Mark and cut off excess arms. Secure arms to elbow assembly with 6 allen screws. Tighten hub and replace release tool. Install safety covers. excess excess 1.7 Installation of Warning Signs This DoorKing Swing Gate Operator is shipped with two warning signs.
2.1 High Voltage Wire Runs The distance shown in the chart is measured in Feet from the operator to the power source. If power wiring is greater than the maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is used, a separate junction box must be installed for the operator connection. The wire table is based on stranded copper wire.
2.3 Control Wiring • Diagram at right is for illustration purposes. The actual placement of the secondary protection devices is dependent on the specific installation requirements. • Secondary entrapment protection devices must be installed with this gate operator. This protection may be provided by non-contact or contact sensors, or a combination of both. • Secondary device wiring shows inputs to the circuit board only. Photo-cells must be supplied with power.
2.4 Loop Detector Wiring • If other detectors are used, use a separate power supply to power these detectors. • Loop layout shown is for a typical swing gate application with two-way traffic, or one-way exit only traffic. • Refer to the Loop Information Manual (available from www.dkaccess.com) for more information on loops and loop detectors. Loops and loop detectors MUST be installed with this gate operator to help prevent the gate from accidentally closing on vehicular traffic.
2.5 Auxiliary Device Wiring 1 4405 Terminal 5 required only if the tracker board will activate the gate operator. Refer to the manual 2351-065 for detailed information. Green 2 3 4 5 Red 6 7 8 9 Gate Tracker (Quad Box Shown) Using a 2351-010 Tracker Expansion Board, operator data can be sent to the access controller. Models 1833, 1835, 1837 or 1838 only. Refer to the manual 2351-065 for detailed information.
2.6 Primary / Secondary (Dual) Gate Connection Connect the Primary / Secondary interconnection wiring as shown. Wire colors are based on DoorKing interconnection cable (P/N 2600-75x). Power is supplied to the secondary operator by the interconnection cable. Primary Operator Control Board (4405) Secondary Operator Terminal • All control, loop detector, safety and auxiliary devices are wired to the primary operator.
2.7 Main Terminal Description 2 3 4 5 2. RADIO RELAY (SINGLE BUTTON) ACTIVATION 6 7 8 9 6. REVERSE (SAFETY) INPUT/ SHADOW INPUT 4 • lf SW 1, switch 3 is ON, this input is identical to Single Button Activation. • lf SW 1, switch 3 is OFF, this terminal becomes the logic output of the OPEN loop detector. 3. 24 VAC Radio Receiver Power Only (250 ma. maximum) ON 1. LOW VOLTAGE COMMON 1 2 3 4 5 6 7 8 SW 1 4. SINGLE BUTTON ACTIVATION INPUT/ OPEN LOOP LOGIC OUTPUT 5.
2.8 Auxiliary Terminal Description 1 4405 1 2 3 4 5 6 2 3 4 5 1. OPEN DIRECTION NON-CONTACT SENSOR (Photocell) Stops gate movement in the open cycle. Gate resumes normal operation when the input (obstruction) is cleared. 2. CLOSE DIRECTION NON-CONTACT SENSOR (Photocell) Stops the gate in the closing cycle. Gate resumes closing when the input (obstruction) is cleared. 3. Not used. 6 7 8 9 4. Not used. 5. COMMON. 6. COMMON. 10 2.
SECTION 3 - ADJUSTMENTS The switch settings and adjustments in this chapter should be made after your installation and wiring to the operator(s) is complete. Whenever any of the programming switches on the circuit board are changed, power must be shut-off, and then turned back on for the new setting to take effect. 3.1 Circuit Board Adjustments ON Auto Close Timer Self Test ON ON SW 2 Adjust from 1 second (full counter clockwise) to approximately 23 seconds (full clockwise).
3.2 DIP-Switch Settings for 4405 Circuit Board The two DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features. Whenever a switch setting is changed, power to the operator must be turned OFF and then turned back on for the new setting to take affect. Check and review ALL switch settings prior to applying power to the operator.
3.3 Limit Sensing System Adjustment CAUTION The hub must not slip during operation. Tighten bolt to stop any slipping. DO NOT REMOVE HUB! Magnetic Sensor Activator CLOSE SENSOR Magnetic Close Limit Sensor SE LC O OPEN SENSOR Magnetic sensor activator must be directly above the limit sensors to activate them. Loosen the set screws to adjust the limit sensors to the open and closed positions of the operator arm. OPEN Magnetic Open Limit Sensor 3.
SECTION 4 - OPERATING INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors.
4.2 Shutdown Conditions Under various entrapment conditions the operator will assume either a soft or hard (alarm) shutdown. To determine what type of reset action is required, you will need to understand how the different entrapment conditions affect the gate operator. Soft Shutdown This occurs in various situations where the inherent or secondary entrapment protection devices have been activated.
Resetting a Hard Shutdown When the operator is in a hard shutdown condition (audio alarm activated or audio alarm “chirps” every 5 seconds), the only way to reset the gate operator and return it to normal operation is to activate the alarm reset input (auxiliary terminals 2 and 3). An alarm-reset switch can be mounted external of the gate operator provided that it is installed in the line of sight of the gate and gate operator. • Before resetting a hard shutdown, determine why the shutdown occurred.
Manual Release • Be sure that power is removed or shut-off prior to placing the gate operator in manual operation. A Unlock the cover and rotate sliding door. B Remove release tool and place where shown. C Release hub. Gate can now be manually operated.
SECTION 5 - OPTIONAL CONVENIENCE OPEN ADJUSTMENTS The optional convenience open system installed in your vehicular gate operator is designed as a convenience enhancement only. It is not designed or intended to provide continuous gate operation during a power outage. Its sole purpose is to provide a method to open the vehicular gate to allow unimpeded traffic flow when the gate and access control system is without power.
5.2 DC System Description Do Not Adjust Timer Not Used Do Not Adjust Charging LED 2340 DIP-Switches Gate will automatically OPEN and stay open during an AC power failure. DIP-Switch 3 setting will determine how operator will return to normal operation once AC power has been restored.
SECTION 6 - MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or suspected. High cycle usage may require more frequent service checks. 6.1 Maintenance When servicing the gate operator, always check any secondary (external) reversing devices (loops, photo eyes, etc.) for proper operation.
6.2 Troubleshooting Have a good VOM meter to check voltages and continuity. A Meg-Ohm meter capable of checking up to 500 meg-ohms of resistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs, isolate the problem to one of three areas: 1) the operator, 2) the loop system, 3) the keying devices. Use caution when checking high voltage areas: terminals 17 through 20, the motor capacitor and the motor. 1. Check the input indicator LEDs.
Symptom Possible Solution(s) Gate will not reverse • Check ERD setting. when an obstruction • Make sure operator hub does not slip when gate encounters an obstruction. is encountered. Gate opens a short distance, then stops and reverses. • Check the reversing sensitivity. • Disconnect the gate from the gate operator and check that the gate swings freely without any binding. • Replace the circuit board. Gate opens but will not close. • Check the input LEDs.
6.3 Built-in Diagnostics This gate operator is designed with built-in diagnostics that will alert you to potential or existing problems that the microprocessor has detected. Specific fault conditions are checked and the operator will signal that a fault exist through the built-in alarm. Constant tone is heard when power is applied: This indicates that the limit switch wire harness is not connected to the circuit board.
Model 6500 1/2 HP 115 VAC Magnetic Close Sensor Magnetic Open Sensor Remote Treminal White Yellow 1/2 HP Red Brown 50uf Capacitor Orange Orange Blue Orange Yellow Red Blue 1 2 3 4 5 6 7 8 EXIT LOOP ON P2 1 2 3 1 2 3 4 ON SELF TEST 4 5 6 7 TIME DELAY 8 9 REV SENSE SECONDARY 10 REV SENSE PRIMARY NC NO 11 12 REVERSE LOOP 13 14 2 Loops 15 16 17 Current Sensor 18 19 20 4405 Ground White 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Red Black Power Push to Operate Neutr
Model 6500 1/2 HP 115 VAC / Convenience Open Magnetic Close Sensor Magnetic Open Sensor Remote Treminal White Yellow 1/2 HP Red Brown 50uf Capacitor Orange Orange Blue Orange Yellow Diode 2 3 1 2 3 4 ON SELF TEST 4 5 6 7 TIME DELAY 8 9 REV SENSE SECONDARY 10 REV SENSE PRIMARY NC NO 11 12 REVERSE LOOP 13 14 2 Loops 15 16 17 Current Sensor 18 19 20 4405 Ground White 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Purple Orange Green Red 1 2340 DC Motor Black/White Batt
Model 6500 1/2 HP 208 / 230 / 460 VAC Magnetic Close Sensor Magnetic Open Sensor Remote Treminal White Yellow 1/2 HP Red Brown 50uf Capacitor Orange Orange Blue Orange Yellow Red Blue EXIT LOOP 1 2 3 1 2 3 4 ON SELF TEST 4 5 6 7 TIME DELAY 8 9 REV SENSE SECONDARY 10 REV SENSE PRIMARY NC NO 11 12 REVERSE LOOP 13 14 2 Loops 15 16 17 Current Sensor 18 19 20 4405 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Red Black Power Ground White Brown 1 2 3 4 5 6 7 8 ON P2 P
Model 6500 1/2 HP 208 / 230 / 460 VAC / Convenience Open Magnetic Close Sensor Magnetic Open Sensor Remote Treminal White Yellow 1/2 HP Red Brown 50uf Capacitor Orange Orange Blue Orange Yellow Diode 3 1 2 3 4 ON SELF TEST 4 5 6 7 TIME DELAY 8 9 REV SENSE SECONDARY 10 REV SENSE PRIMARY NC NO 11 12 REVERSE LOOP 13 14 2 Loops 15 16 17 Current Sensor 18 19 20 4405 Orange Green 2340 DC Motor Black/White – + 12 V 3 Amp/Hr Red Black Power Purple Red 2 Ground White 1 2 3 4 5
Model 6500 1 HP 115 VAC Magnetic Close Sensor Magnetic Open Sensor 1 HP Remote Treminal White Brown Yellow Orange Red Orange Blue White Orange Yellow Ground 1 2 3 4 5 6 7 8 EXIT LOOP ON P2 1 2 3 1 2 3 4 ON SELF TEST 4 5 6 7 TIME DELAY 8 9 REV SENSE SECONDARY 10 REV SENSE PRIMARY NC NO 11 12 REVERSE LOOP 13 14 1 Loop 15 16 17 Current Sensor 18 19 20 4405 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Red Black Power Push to Operate Neutral Power NEU HOT 115 VAC Red G
Model 6500 1 HP 115 VAC / Convenience Open Magnetic Close Sensor Magnetic Open Sensor 1 HP Remote Treminal White Brown Yellow Orange Red Orange Blue White Orange Yellow Diode Ground 2 3 1 2 3 4 ON SELF TEST 4 5 6 7 TIME DELAY 8 9 REV SENSE SECONDARY 10 REV SENSE PRIMARY NC NO 11 12 REVERSE LOOP 13 14 1 Loop 15 16 17 Current Sensor 18 19 20 4405 Purple Orange Green Red 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2340 DC Motor Black/White – + 12 V 3 Amp/Hr Red Bla
Model 6500 1 HP 208 / 230 / 460 VAC Magnetic Close Sensor Magnetic Open Sensor 1 HP Remote Treminal White Brown Yellow Orange Red Orange Blue White Orange Yellow 1 2 3 4 5 6 7 8 ON EXIT LOOP 1 2 3 1 2 3 4 ON SELF TEST 4 5 6 7 TIME DELAY 8 9 REV SENSE SECONDARY 10 REV SENSE PRIMARY NC NO 11 12 REVERSE LOOP 13 14 1 Loop 15 16 17 Current Sensor 18 19 20 4405 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Red Black Power Brown Ground P2 Push to Operate Neutral HOT HOT N
Model 6500 1 HP 208 / 230 / 460 VAC / Convenience Open Magnetic Close Sensor Magnetic Open Sensor 1 HP Remote Treminal White Brown Yellow Orange Red Orange Blue White Orange Yellow Diode Ground 2 3 1 2 3 4 ON SELF TEST 4 5 6 7 TIME DELAY 8 9 REV SENSE SECONDARY 10 REV SENSE PRIMARY NC NO 11 12 REVERSE LOOP 13 14 1 Loop 15 16 17 Current Sensor 18 19 20 4405 Orange Green 2340 DC Motor Black/White – + 12 V 3 Amp/Hr Red Black Power Purple Red 1 Red/White EXIT LOOP 1 2 3 4
Model 6500 1/2 HP Secondary Operator 1/2 HP Magnetic Close Sensor Red 50uf Capacitor Magnetic Open Sensor Yellow Orange Blue Red Blue Gray White Blue White Red Ground Model 6500 1/2 HP Secondary Operator/Convenience Open Magnetic Close 50uf Capacitor Sensor 1/2 HP Magnetic Open Sensor Red Yellow Orange Blue Red Orange Purple Blue White Red Ground Diode Gray White White Blue Red 2340 DC Motor Red/White Black/White 12 V 3 Amp/Hr – + Batteries DC Power 6500-065-M-10-08 Red
Model 6500 1 HP Secondary Operator 1 HP Magnetic Open Sensor Yellow Orange Magnetic Close Sensor Red Blue White Gray Red Blue White Ground Model 6500 1 HP Secondary Operator/Convenience Open 1 HP Magnetic Open Sensor Yellow Orange Magnetic Close Sensor Red Diode Orange Blue Purple White Red Red/White White Gray White Blue Red Ground 2340 DC Motor Black/White 12 V 3 Amp/Hr – + Batteries DC Power 44 Red/White 12 V 3 Amp/Hr – + 6500-065-M-10-08
Owner’s Manual Series 6500 Vehicular Swing Gate Operator DoorKing, Inc. 120 Glasgow Avenue Inglewood, California 90301 U.S.A. Phone: 310-645-0023 Fax: 310-641-1586 6500-065-M-10-08 www.doorking.
