6400 underground swing gate operator - installation guide DKS , DoorKing
6400 Underground Swing Gate Operator, Installation Guide DKS DoorKing, Inc. 120 Glasgow, Avenue Inglewood, Ca. 90301 310.645.0023 310.641.1586 fax info@doorking.com www.doorking.com Copyright © 2006 DoorKing, Inc. All rights reserved. Notice of Rights The content in this manual is protected under copyright law and no portion of this manual may be copied, reproduced, translated, or converted to any electronic medium without prior written consent. Notice of Liability DoorKing, Inc.
1 general information / safety information Important Notice Vehicular gate operator products provide convenience and security. However, gate operators must use high levels of force to move gates and most people underestimate the power of these systems and do not realize the potential hazards associated with an incorrectly designed or installed system.
general information / safety information 1 Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org. Instructions for Intended Installation Install the gate operator only if: 1. The operator is appropriate for the construction of the gate and the usage class of the gate. 2.
1 general information / entrapment protection ENTRAPMENT PROTECTION Horizontal Slide, Vertical Lift,Vertical Pivot USAGE CLASS Primary Secondary Swing and Vertical Barrier (arm) Primary Secondary Vehicular I & II A B1, B2 or D A or C A, B1, B2, C or D Vehicular III A, B1 or B2 A, B1, B2, D or E A, B1, B2 or C A,B1,B2,C,D or E Vehicular IV A, B1, B2 or D A, B1, B2, D or E A, B1, B2, C or D A,B1,B2,C,D or E TYPE A: Inherent entrapment protection system.
general information / glossary 1 GATE – A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area. RESIDENTIAL VEHICULAR OPERATOR-CLASS – A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or garage or parking area associated therewith.
1 general information / specifications Cover Plate Class of Operation: Class I, Underground Residential Swing Gate Actuator Type of Gate: Residential Swing Gates Only Max Torque: 300Nm Input Voltage / Operator Voltage: 24 VAC Single Phase Power Input (transformer provided) 24 VDC Crank Connecting Assembly Release Arm Current: 3 amps Gate Support Bracket Locking Bracket Cover Plate Hinges Max Gate Length: 10 Ft. Foundation Box Max Gate Weight: 300 lb.
underground operator installation / enclosure 1 2 Dig a hole for the enclosure box using the gate hinge as a center line, see illustration for dimensions. 2 Remove components from the foundation box before setting in to place. 1 2 .6 Gate Hinge 5 1 7 .6 6 .2 NOTE: may Dimensions differ slightly when fitting in the enclosure. NOTE: Depending on soil conditions a concrete base may need to be applied to avoid run-off.
2 underground operator installation / enclosure 3 Place the enclosure box inside the hole ensuring it is leveled and the gate hinge is centered with the operator pivot. Gate Hinge Centered With Operator Pivot. 4 Install electrical and drainage PVC conduits: Run ectrical conduit from the foundation box to the control/junction box. Run drainage conduit from the foundation box to the nearest drain.
underground operator installation / gate mount 1 2 2 Reinstall the motor assembly. Grease the pivot, and bearing and set components in place (see illustration for assembly installation). Pivot and Bearing DoorKing does not provide the U-CHANNEL, it must be fabricated according to existing gate dimensions. 3 Weld the gate U-Channel onto the gate support bracket. NOTE: Locking bracket and gate support should be in place at 90 degrees. Weld on both sides.
3 electrical installation / control box mounting 1 Place the control box in the desired mounting position, mark and create the mounting holes. 2 Mount and secure the control box using appropriate hardware. Install X 0RE DRILLED -OUNTING (OLES the control box so that the primary actuator cable can be easily routed into the control box. 1 CONTROL BOX WHEN INSTALLING THE CONTROL BOX Be sure the circuit breaker in the electrical panel is in the OFF position.
electrical installation / actuator wiring #LOSE %DGE 3 #OMMON #OMMON 1 3%#/.$!29 Connect the PRIMARY actuator cable to the control panel as shown. BLUE (1) -/4/2 BROWN (2) -/4/2 ORANGE (3) ,)-)4 RED (4) 3,/ $7. YELLOW (5) ,)-)4 3,/ $7. GREEN (6) 2 Connect the SECONDARY actuator cable to the control panel as shown. GRN/WHT (YEL) 2 #/--/. #/--/. #OM MON #OM MON 3% #/ - .$!29 /4/ - 2 /4/ ,) 2 -)4 3, / ,) $7. 3, )4 / # $7. / # -/. /-/ .
3 electrical installation / main terminal wiring Function dependant on SW2, switch 1, 2 1 Function dependant on SW1, switch 5 20 24 VAC INPUT 19 24 VAC INPUT RED 12 AWG 18 24V COMMON 17 ALARM RESET 16 NOT USED 15 12V BATT + 2 14 NOT USED 13 24 VDC LOCK OUTPUT 12 24 VDC LOCK OUTPUT 11 RELAY 9 24V COMMON 10 RELAY 8 REVERSE / SHADOW INPUT 7 24V COMMON 6 OPEN INPUT 5 24V COMMON 4 OPEN INPUT / EXIT LOOP LOGIC OUTPUT 3 24V DC RADIO PWR 2 RADIO RELAY / OPEN INPUT 1 24V COMMON Function dep
electrical installation / main terminal wiring 3 TERMINAL DESCRIPTION 1. 24V COMMON 2. RADIO RELAY - SINGLE BUTTON ACTIVATION INPUT • When gate is closed, input will open gate. • When gate is open and auto close timer is turned on, input will re-set the hold timer. • When gate is open and auto close timer is turned off, input will close gate. • When gate is closing, input will reverse gate. 3. 24V DC RADIO POWER 4.
3 electrical installation / entrapment protection wiring 1 Disconnect power to the gate operator before installing the sensors. 2 Route and connect the STANDARD REVERSE cable to the main terminal strip as shown. 3 Route and connect the PHOTO OPEN cable to the UL INPUTS as shown.
2 Route and connect the EXIT LOOP DETECTOR cable as shown. 3 Route and connect the REVERSE LOOP DETECTOR cable as shown. TB 1 Disconnect power to the gate operator before installing the loop detector wiring.
3 2 Route and connect the SHADOW LOOP DETECTOR cable as shown. TB 1 TB 2 C NC NO 1 Disconnect power to the gate operator before installing the loop detector wiring. SHADOW LOOP electrical installation / shadow loop detector wiring LOOP DETECTOR P/N 9405-010 SHADOW LOOP 2%3%4 $//2+).' #/092)'(4 %8)4 ,//0 0HOTO /PEN 2%6%23% ,//0 0HOTO #LOSE /PEN %DGE #LOSE %DGE #OMMON #OMMON 3%#/.$!29 37 -/4/2 -/4/2 ,)-)4 3,/ $7. ,)-)4 3,/ $7. 2%$ #(!2').' #/--/.
settings / control board adjustment 4 ON 1 SW1 1 2 3 4 5 6 7 8 2%3%4 %3 SW2 1 2 3 4 $//2+).' #/092)'(4 %8)4 ,//0 0HOTO /PEN 2%6%23% ,//0 MIN 0HOTO #LOSE /PEN %DGE 1 Function Switches 2 Close Timer 3 Reverse Sensors 4 Relay Jumper MAX #LOSE %DGE 0 - 23 Seconds SW1, Switch 4 ON #OMMON #OMMON 3%#/.$!29 37 -/4/2 -/4/2 ,)-)4 3,/ $7. ,)-)4 3,/ $7. 2%$ #(!2').' #/--/. #/--/. 4)-% $%,!9 # #(!2'%$ 2 3, -/4/2 -/4/2 ,)-)4 3,/ $7.
4 settings / switch descriptions & functions SW1 Switch 1: Sets direction of the Primary actuator so that it cycles open upon initial power up and open command. If the actuator begins to cycle close upon initial power up and open command, turn power off and change the setting on this switch. SW1 Switch 2: Sets direction of the Secondary actuator so that it cycles open upon initial power up and open command.
settings / limit switch adjustment -/4/2 -/4/2 ,)-)4 3,/ $7. ,)-)4 3,/ $7. #/--/. #/--/. BROWN (1) BLUE (2) ORANGE (3) RED (4) YELLOW (5) GREEN (6) GRN/WHT (YEL) 02)-!29 +%9 37)4#( 4 1 Unlock the motor and set to manual. 2 Manually move the gate to the desired open or closed position. 3 Loosen the limit bolt nut and slowly slide the assembly until the LIMIT LED on the circuit board lights up. 4 Re-tighten the limits in place, lock the motor and test gate travel.
4 settings / reverse sensitivity adjustment 1 Activate the gate operator by pressing the keyswitch button. 2 While the gate is opening, slowly rotate the Primary Reverse Sensitivity Sensor clockwise until the gate reverses travel, back-off and reverse the sensor 1/8 turn counter clockwise. 1 2%3%4 $//2+).' #/092)'(4 %8)4 ,//0 0HOTO /PEN 2%6%23% ,//0 0HOTO #LOSE /PEN %DGE #LOSE %DGE #OMMON #OMMON 3%#/.
settings / soft-hard shutdown 4 soft shutdown This occurs when the inherent or secondary entrapment protection devices are activated. In a soft shutdown condition, the operator will not respond to any input that was present when the entrapment protection device sensed an obstruction. If the gate stops at the open position, the operator will not respond to the automatic close timer (see examples below).
5 technical information / maintenance schedule Component Maintenance Description 3 month Activate the primary (inherent) reverse system by blocking the gate with a solid object. When the gate reverses, block the gate in the opposite direction prior to the limit being reached. The entrapment alarm should activate. Press the reset button to silence the alarm. Batteries Check the batteries for any leakage or loose connections. Batteries should be replaced every two years. Fire Dept.
technical information / troubleshooting Condition Actuator(s) will not run. Power LED is OFF. Possible Solution • • Check that power to the operator is turned ON. Check for 24 VAC at terminals 19 and 20. If voltage measures OK, check the terminal strip or replace the circuit board. • Momentarily jumper terminal 1 to terminal 2. If the input LED does not come ON, check the terminal strip or replace the circuit board. If LED does come ON, proceed to next steps. Check the fuses.
5 technical information / accessories The following accessories are available for 6001 / 6002 actuators. Photo Cell: Non-contact (photo-cells) sensors are used as secondary entrapment protection. EMX Industries, Inc., Model IRB-325 MMTC, Inc., Model E3K-R10K4-NR Loop Detector: Detectors plug directly into ports on circuit board.
DKS DoorKing, Inc Designed by DKS, DoorKing in California 6400-065-E-05-07
