Installation and Reference Manual SlideDriver ™ 10, 30, 40, 80, 200 (222, 333, 444) Hydraulic slide gate operator with Smart Touch controller Sold by Dealer/Installer:___________________________ Sales: 1-800-321-9947 Fax: 1-888-321-9946 www.hysecurity.com Email: info@hysecurity.
Manual addendum SlideDriver , SlideDriver 50VF series May 30, 2012 D0125 Rev H D0119 Rev J Notifications Screen Mesh on Gate Height: Per UL 325 and ASTM 2200 Standards, all openings in a sliding gate up to a 72-inch (6 foot or 183 cm) height must be guarded or screened. Note that all references to the 48-inch (4ft or 122 cm) screen mesh height in the manual are incorrect.
Features of the S.T.A.R.T. software and operator code upgrades include: New dual (DG) menu allows easy integration of dual gate installations (Master/Slave and Sally Port Gates) using the RS 485 communication capabilities. A new menu item, Sequenced Gates (), has been added to the STC Installer Menu. This feature handles communication between gates in sequence, such as a barrier arm and a slide gate.
June 1, 2012 D0125 Rev H Standard grooved drive rail D0119 Rev J Non-grooved, flanged drive rail NOTE: Solenoid Lock option requires flanged drive rail No flanges Grooves on the underside Figure 1-1. Grooved versus non-grooved, flanged drive rail 800-321-9947 www.hysecurity.
SlideDriver 10, 30, 40, 80, 200 (222, 333, 444) Approximately 4 inch (10 cm) spacing between bolts. If snow blades are attached to the chassis, countersink the bolts. Standard limit ramp All models of SlideDriver (Fasten with 2 bolts & 2 nuts) Slow down limit ramp (2 bolts & 2 nuts) Slow down limit ramp (2 bolts & 2 nuts) Slow down limit ramp. All models of SlideDriver 50VF-series (Bevel not shown) Extended limit ramp (1 bolt, one nut) Extended slow down limit ramp.
June 6, 2012 HySecurity Upgrades Software: User Programmable Output Relays 800-321-9947 www.hysecurity.
Alert and Error Codes Display Code Error/Fault/Alert Description Buzzer Chirp Sequence Possible Cause & Suggested Corrective Action New Products from HySecurity AdvanceDrive™ Wheel System: XtremeDrive™ Option: 800-321-9947 www.hysecurity.
HYDRAULIC SLIDE GATE Operators With Smart Touch Controller Installation and Reference Manual Models SlideDriver 10 SlideDriver 40 SlideDriver 30F SlideDriver 50VF2/3 SlideDriver 80 SlideDriver 200 (222 SS) (222 E) (222 EX 1.7) (222 X2, X3) (222 X1) (444 XS) Standard Heavy gates Heavy, fast gates Heavier, fast gates Very heavy gates Ultra heavy gates DC Battery, Modular, Correctional Facility, and Solar versions of most models * SlideDriver 50VF models use Installation and Reference Manual D0125.
SlideDriver Quick Start These instructions are provided as a quick reference guide for the experienced installer who is already familiar with all safety precautions and the installation of this gate operator. CAUTION: Use this QuickStart as a guide and read and follow the information and instructions found in the other sections of this manual. DO NOT attempt to connect this operator to any voltage other than that listed on the nameplate.
Smart Touch Controller Menu Guide for Sliding Gates To gain access to the User Menu, press the PROGRAM button when the gate is stopped. The display scrolls through several operator status items, and then stops at the Close Timer menu setting [].
Ultra Reliable, Heavy Duty, Commercial, Industrial, High Security Slide Gate Operators v © 2012 Installation and Reference Manual D0119 Rev.
PRODUCT & WARRANTY REGISTRATION Enter the following information to register your HySecurity product. Please write legibly. Today’s Date:_____________________ NOTE: To extend the operator warranty beyond 1 year, you must return this registration within 60 days of purchase. Refer to the Limited Warranty.
Table of Contents SlideDriver Quick Start .......................................................................................................................... iii Smart Touch Controller Menu Guide for Sliding Gates ...............................................................iv Product & Warranty Registration ....................................................................................................... v Introduction..........................................................................
Table of Contents, continued Section 5 Detector Loop Installation ............................................................................................................... 37 - 39 Vehicle Detector Installation Options ........................................................................................................... 40 HySecurity HY-5A Vehicle Detector Installation ...........................................................................................
INTRODUCTION Welcome – Thank you for purchasing a HySecurity premium gate operator. HySecurity has manufactured the finest hydraulic gate operators available since the 1970s. Our commitment to quality and innovation will become evident as you become familiar with the features and performance of this expertly engineered machine. All HySecurity operators are equipped with the Smart Touch Controller, a digital electronic brain that offers unparalleled user benefits.
SlideDriver Models HySecurity manufactures many hydraulic slide gate operator models to suit the desired gate panel size, weight and speed. This manual should be used for the SlideDriver operators. (The 50VF series has its own manual, D0125). Identify your operator model and note the changes in instructions and final adjustments.
Descriptions of Various Models Derived from SlideDriver 10 For Heavy Gates: SlideDriver 40 222 E Models (UL class I, II, III, and IV) This model uses a hydraulic manifold with two adjustable brake valves. The brake valves extend the maximum gate weight capacity from 1,000 pounds to up to 4,000 pounds. Brake valves are highly recommended for heavy-duty applications. High Speed: SlideDriver 30F 222 EX 1.
Section 1 — Important Safety Information — READ FIRST Important Safety Information – Review before Installation Automatic gate operators provide user convenience and security. However, because these machines can produce high levels of force, it is important that all automated gate system designers, installers and end users be aware of the potential hazards associated with improperly designed, installed or maintained systems.
Section 1 — Important Safety Information — READ FIRST! Sliding Gate Entrapment Protection Attention Guard posts Photo Eyes for both directions Keep this gap as small as possible Gate edge sensors Physical travel stop, both ends Warning signs must be on both sides Stop and reset button 2 ¼” safety mesh prevents reachthrough: height not less than 48 inches Access controls at least 6 feet away from gate and operator Audio alarm Gate edge sensor, on leading edge and trailing edge Physical travel stop
Section 1 — Important Safety Information — READ FIRST! Site, Gate, Equipment and Regulatory Requirements The gate moves freely in both directions. Never over-tighten a clutch or pressure relief valve to compensate for a stiff gate. The operator will be installed on the secured (non-public) side of the gate. The operator will be properly grounded and the intended supply voltage matches the voltage label on the operator.
Section 1 — Important Safety Information — READ FIRST! WARNING: To reduce the risk of serious injury or death, read and follow all instructions found in this manual and on warning labels. Save These Important Owner and User Instructions: (Installers – be certain to instruct the owners and users about the following items.) Automatic gates are for vehicular use only! Provide walkways and signs to direct pedestrians to a separate walk-through entrance.
Section 2 — Required Tools 1. Chalk line or other builders’ string 2. Carpenters pencil or crayon 6. Screwdriver sets, Straight and Phillips 9. Root-hammer and bits 3. Concrete anchor bolts: ½″ x 4″ 7. Wrench set, open end, ¼" through 1" 4. Allen wrench set 8. Electric drill and bits, ⅛" through ⅜" 10. Level (installation must be level) 7 5. Hammer 11. Two pair wide Jaw pliers or two C clamps, 4″ cap. © 2012 Installation and Reference Manual D0119 Rev.
Section 2 — Getting Started How this hydraulic operator works HySecurity industrial slide gate operators rotate polyurethane treaded drive wheels which grip a rigid metal drive rail and feed it right or left during the gate travel. The drive wheels are clamped above and below the drive rail and are directly coupled to powerful hydraulic motors, which easily move large gates. This simple yet durable drive system is one of the unique features giving our hydraulic operators their reputation for reliability.
Section 2 — Installation Preparation Checklist Figure A 1. Read all instructions, especially the Important Information in Section 1 at the beginning of this manual, before you install the operator. This section is focused on mechanical installation. For electrical setup and use of the Smart Touch Controller, refer to Section 3. Gate distance from operator: 2. Make sure the concrete pad is the recommended size and ready for operator attachment.
Section 2 — Installation 1. Drill four holes for concrete anchors slab When you have removed the operator from its shipping container, cut out the template found on the box. Use it to trace the outside edges and anchor slots. Place the template on the concrete pad; making sure that it is parallel to and 1¾-inches from the gate. Trace the slots, remove the template, and then scribe the locations for anchor bolts.
Section 2 — Installation Drill 2 holes to secure limit ramp. 4. Install Limit Ramps on Underside of Drive Rail Push the gate to the fully closed position and drill two ⅜-inch holes through the drive rail to mount a 12-inch plastic limit ramp under the drive rail. Drive rail Locate drive rail so that it will trip the limit switch approximately 6-inches before the exact spot you want the gate to stop. Adjust the ramp left or right to achieve exact stopping point.
Section 2 — Installation 6. Grounding Make sure that the ground rod installation meets NEC, NFPA 780 and local building standards and codes. Attach a large earth ground wire (6AWG) from the grounding rod to the ground lug on the chassis. Properly grounding the gate operator is critical to gate operator performance and the life of its electrical components. Use sufficient wire size during installation. Ground lug 7. Electrical Power Connection This operator is intended for permanent installation.
Section 2 — Installation 11. Check the operator “Hand” All slide operators must have their “handing” set before they can function. The “handing” must be set both by the proper hydraulic hose connection and by programming the Smart Touch Controller. The proper handing hose connection is described on a label near the hose connection point. Also, see the instructions to set handing on page 19. Operators are shipped configured for right hand operation.
Section 2 — Mechanical and Hydraulic Adjustments 1. Drive Wheel Spring Tension When the drive wheels are fully clamped on the rail, the red spring should be compressed to 2-inch in height. Turn the nut at the bottom of the threaded rod assembly to adjust the spring’s tension. Slightly less compression is okay for lighter gates. (See illustration on page 11.) 2.
Section 2 — Technical Drawings 15 © 2012 Installation and Reference Manual D0119 Rev.
Section 2 — Technical Drawings 16 © 2012 Installation and Reference Manual D0119 Rev.
Section 2 — Technical Drawings 17 © 2012 Installation and Reference Manual D0119 Rev.
SlideDriver 50VF2 (X2) bolts cure mit mp. l er oes s e 30″ limit ramp placed in the outside channel with the tapered end toward the wheels and the flat end out. 11.5″ limit ramp placed along the inside channel with the tapered end toward the wheels and the flat end out. SlideDriver 50VF3 (X3) SlideDriver 50VF2-EFO (X2EFO) NOTE: For the 50VF2-EFO, refer to the setup and programming instructions on page 20. An additional 10.
Section 3 — Smart Touch Basics You must learn to navigate and change menu settings with the Smart Touch Controller before an installation can be completed or any control settings or function changes can be made. This page describes how to use the Smart Touch Controller keypad and access the User and Installer Menus. NOTE: Until a new operator has been configured, the controls are not functional and the display is locked in the menu mode until the usage class and handing have been selected.
Section 3 — Setting Operator Usage Class and Handing NOTE: Make sure the hydraulic hoses are connected properly to the quick disconnect fittings on the manifold. A label near the connection point describes this procedure. If the hoses are connected incorrectly, the gate will run backwards (close when the OPEN button is pressed) and this may trigger an error [] on the display. If this occurs, the hoses need to be reconnected properly and the RESET button must be pressed to reset the operator).
Section 3 — Test the Operator Test the Operator Complete the installation by testing the operation of the gate. 1. Make sure the operator is turned ON. 2. Close the control box lid. 3. Press OPEN to open the gate. The gate should open at rated speed. 20 © 2012 Installation and Reference Manual D0119 Rev.
Section 3 — Wiring Control Inputs 1. Test the open and close function of the gate before wiring to accessory devices (external control inputs). This makes it easier to troubleshoot if an unexpected functionality arises. The Smart Touch Controller has a tact button you can push which lights an LED next to the active inputs. This button is in bottom left corner of the Smart Touch Controller board. 2. All the Smart Touch Controller inputs listed below are shown as a single input.
Sectio n3— Wiring Contro l Inputs 22 © 2012 Installation and Reference Manual D0119 Rev.
Section 3 — Connecting a Master / Slave Pair Configuring two operators to be a Master and Slave pair is easy with the Smart Touch Controller. There is no need to order a special model or any adapters. The area of the board marked Dual Gate employs a 3-wire RS485 serial port for communication between Master and Slave operators. NOTE: Master and Slave operators must have the same version of the Smart Touch Controller and the same software version loaded on both machines. 1.
Section 3 —User Menu Functions Initial Power Up – When power is turned ON, the display will disclose the software revision: Display Revision Number 2s delay Displays software version Number, ex. [h2.17] Operator Status Displays (system data) and accessing the User Menu Settings: If the gate is stopped in Run Mode, pressing the PROGRAM button accesses the User Menu. When the PROGRAM button is pressed, the operator status displays (shown in the following chart) scroll past.
Section 3 —User Menu Functions The User Menu functions shown in the chart on previous page are described in more detail on this page. User 1 [Ct _] Close timer setting: Assign how many seconds before the open gate initiates closure. Keep the setting at 0 if a hard-wired, push-button control device is being used. NOTE: The CLOSE TIMER display does not appear when the HOLD TO CLOSE is set to 1. User 2 [hC 0] Momentary Close: Set to 0 produces a gate closure when a momentary signal is transmitted.
Section 3 —Installer Menu Functions The Installer Menu is accessed by entering the User Menu first [], and then pressing the RESET button and the OPEN button simultaneously. The display reverts to the usage class [] which is the first menu item in the Installer Menu.
Section 3 —Installer Menu Functions The Installer Menu functions shown in the chart on previous page are described in more detail on the next few pages. Installer 1 [] Set UL Usage Class: Assign the operator’s Usage Class designation per UL 325 standards. The installer must designate a usage class before the operator will function. See page 19. Installer 2 [] Set Handing of gate The handing determines which way the gate opens as you view it from the operator side.
Section 3 —Installer Menu Functions – continued Installer 17 [] PEO (photo eye open) reverse to close: The default setting is non-reversal if the open photo eye is triggered. The optional setting of [] will cause the gate to reverse to close for two seconds if triggered while opening. Installer 18 [gr 0] Edge reverse to open: The default setting is to reopen fully. The optional setting of [] sets the gate at a 2-second reversal if triggered while closing.
Section 3 —Correctional Facility – User Optional Wiring A special terminal strip has been pre-wired to the three user relay outputs in Correctional Facility (CF) models for easy field wiring of the common interconnect options. If alternate output functions are required, see page 30. NOTE: User 3 Relay on STC boards is rated for DC only up to 48V and does not have an N.C. (normally closed) connection. Connecting an Interlocked Pair: An interlocked pair of operators is not a Master/Slave system.
Section 3 —Options for User Programmable Output Relays 1-3 The Smart Touch Controller is able to interface with many types of external devices through the use of three userprogrammable output relays. All of the output functions described below are accessible in the Installer Menu under the selection [r1__], [r2__] and [r3__]. NOTE: The User Relays will operate normally to less than 18VDC. Access the Installer Menu and program the output relays according to the following steps: 1.
Section 3 —Options for User Programmable Output Relays 1-3, cont. 19. Flasher Relay: This output is intended to control flashing lights that pulse once per second. This relay is flashing all the time, except when the open limit switch is triggered. 20. Free Exit Loop Vehicle Detector output: Available with software version h3.23 and higher. Active whenever the ELD is tripped. 21. Inside Obstruction Vehicle Detector output (available in h3.
Section 4 — Entrapment Protection Devices for Sliding Gates Refer to the illustration on page 4.
Section 4 — Placement & Use of Secondary Pedestrian Entrapment Sensors WARNING: To reduce the risk of serious injury or death, read and follow all instructions in the gate operator handbook and on the warning labels. Automatic gate operators are intended for vehicular use and pedestrians must be routed to a separate main gate. However, to provide a degree of protection should anyone happen to stray into the area of an automatic gate, sensors are required.
Section 4 — Installing Gate Edge (Contact Type) Reversing Sensor 1. Follow the guidelines in the Entrapment Protection Device illustration to plan the most appropriate mounting positions for the edge sensors to be installed. For sliding gates, one or more sensors shall be located at the leading edge, trailing edge and post mounted both inside and outside of a sliding gate. A requirement of the UL 325 standard is that an edge sensor be laboratory tested and “recognized” under UL 325. 2.
Section 4 —Installing Photoelectric (Non-contact) Sensors General Information: To plan the most appropriate mounting positions for the photoelectric sensors, review the Entrapment Protection Device illustration on page 4. If secondary external entrapment protection sensors (typically an edge sensor) are NOT installed, at least two photoelectric sensors are required. The purpose of the photoelectric sensors is to reverse the gate in each direction of travel.
Section 4 —Installing Photoelectric (non-contact) Sensors – continued Supervised Connection If the photo eye being installed has a true NC output (one that is NC when the photo eye is powered, aligned and set for Light Operate), then a supervised connection is recommended. A supervised connection will signal a system Fault and prevent gate operation if either the open or close photo eye connection ever becomes an open circuit or a short circuit.
Section 5 —Detector Loop Installation Detector Basics The vehicle detector passes a small current flow through the “loop” which then becomes an inductive coil. When a vehicle passes over a loop the detector senses the resultant drop in the inductance, and actuates the detector output. Loop Configurations Configurations differ depending on the application. In parking applications with our StrongArm operator (HTG 320), a loop may be as small as 4ft x 6ft (1.2m x 1.8m).
Section 5 —Detector Loop Installation, continued 9. Follow this guide for the correct number of turns in the loop; 12 to 20 sq. ft = 5 turns (3.6 to 6 sq. meters) 20 to 60 sq. ft. = 4 turns (6 to 18 sq. meters) 60 to 240 sq. ft. = 3 turns (18 to 73 sq. meters) 10. This guide is written from a design perspective, but installation workmanship practices are equally important to insure proper operation and long loop life.
Section 5 —Detector Loop Installation, continued 39 © 2012 Installation and Reference Manual D0119 Rev.
Section 5 —Vehicle Detector Installation Options The Smart Touch Controller provides a feature rich interface to four different vehicle detector inputs. Standard box type 11 pin (24VDC or 24VAC) vehicle detectors may be connected in the traditional manner, see page 42. HySecurity also offers a custom mini detector module that plugs directly into the Smart Touch control board. Not only is the field installation much faster, but there is a large performance benefit.
Section 5 —HySecurity HY-5A Vehicle Detector Installation 1. Insert the locking end of each of two white plastic standoffs into the mounting holes on the detector. 2. Plug the detector into the appropriate socket along the right edge of the Smart Touch Controller board for the detector function that is desired. Be careful to align the six detector pins into the socket correctly, and then snap the standoffs into the holes on the right side of our control enclosure. 3.
Section 5 —Standard 11 Pin Box Type Vehicle Detector Installation 1. If standard 11 pin vehicle detectors are to be used, install the sockets into the control box (if there is room) or in a separate external housing. The diagram below is for connection reference only. Other items may already be installed in the physical area where the sockets are shown. 2. Both 24 Volts AC or DC are available, so either detector voltage may be used (24 VAC is not available if the operator is a battery type).
Section 5 —Detector & Loop Fault Diagnostics If HySecurity HY-5A mini detector modules are used, the Smart Touch Controller has ability to store and report detector and loop fault information for performance diagnostics. If The Smart Touch Controller senses a loop or detector problem, the LCD display will flash the abbreviation for the affected detector (ELd – ioLd – ooLd – SLd) then it will flash the appropriate Alert Code (ALE_) to disclose the nature of the problem and the buzzer will chirp.
Section 5 — Vehicle Detector Configuration & Anti-Tailgate Modes Standard and Anti-tailgate modes are selectable under item [dL__] in the Installer Menu (See Installer Menu #23 described on page 28.) The detector function modes that result in Anti-Tailgating logic (modes 3 & 4 below) require the use of a separate inner and outer obstruction detectors.
Section 6 — 24-Hour, 7 Day Time Option This is an option you can order from HySecurity. The timer generates an open command which will hold the gate open until it is released. Instructions on how to use and program it accompany the timer.
46 © 2012 Installation and Reference Manual D0119 Rev.
Section 6 — Remote Release Option Instructions for Releasing the Drive Wheel Clamp Mechanism for Manual Operation Assembling the Hand Pump This remote release device consists of an air cylinder inside the operator, which pushes the wheel clamping device open, a length of flexible air tubing, and a remote box containing a hand pump. The hand pump is similar to the type used to inflate sports equipment or bicycle tires. 1. Remove the hand pump from the box. (Pull straight out to disengage the mounting clips.
Section 6 — Internal Solenoid Lock Instructions Internal Solenoid Lock Description: HySecurity offers an optional internal solenoid deadbolt lock that employs a ¾ inch stainless steel lock pin that fits into a notch cut into the drive rail. The lock solenoid is voltage specific for 120V, 208V, 230V, or 480V, therefore be certain that the operator voltage matches the solenoid voltage requirements.
Section 6 — Internal Solenoid Lock Drawing 49 © 2012 Installation and Reference Manual D0119 Rev.
Section 6 — Internal Solenoid Lock Drawing 49 © 2010 Installation and Reference Manual D0119 Rev.
Section 7 — Troubleshooting Section 2 — Mechanical and Hydraulic Adjustments* Trouble with Gate Movement in General: 1. Disengage the operator from the gate and move the gate manually. If the gate does not roll well or is warped, fix the gate before working on the gate operator. 2. For adequate grip, the red spring that clamps the drive wheels must be compressed to 2-inches in height. Adjust by unclamping and turning the nut at the bottom of the threaded rod. 3.
Section 7 — Troubleshooting The Smart Touch Controller includes many self diagnostics. Specific messages appear on the display and the Audio Alert buzzer sounds distinctive chirps. Any Alerts, Faults or Errors are also logged into memory and date/time stamped. For diagnostic purposes, these messages can be retrieved with optional START software available from the HySecurity website. The following chart lists problem codes detected by the Smart Touch Controller.
Section 8 — General Maintenance Hydraulic System Fluid Level: Under normal conditions, hydraulic systems do not consume oil. Before adding any oil, check the system thoroughly for leaks. Remove the bright metal plug in the tank, fill to plug level, then replace plug. We only recommend our Uniflow hydraulic oil; part number MX000970, which is sold in one-gallon containers by our distributors. Never use brake fluid. It will severely damage the hydraulic system.
Section 8 — Maintenance Schedule SlideDriver Operator Maintenance Schedule Name of part Gate and hardware Drive wheels Wheel clamp spring Stop limit switches Deceleration switches Anchor bolts Fluid level Hydraulic fluid Clock battery Motor Brushes (DC Only) What to do Check for damage and wear Check for tightness and wear Check for clamping tension Check for adjustment Check for adjustment Check for tightness Check for loss of fluid Drain and replace fluid Replace Replace Check at these recommended mont
Section 8 — Use and Adjustment of the Manual Release Mechanism All SlideDriver operators come equipped with a toggle handle manual release mechanism to disengage the drive wheels from the drive rail. The manual release is located under the electric control panel and to the right of the hydraulic motors. During shipment, a piece of Styrofoam is placed between the coupling nut and the chassis. If the packaging is still in place, discard it. To disengage the drive wheels, simply pull the aluminum handle down.
Important: DC Powered Gate Operators The on/off switch on the electric control panel of the drive unit does not disable all DC power to the operator, even if the AC power has been disabled at its source. The large rotary switch in the DC power supply enclosure must be switched “off” to disconnect all of the DC power to the unit. The disconnect in the power supply must be “off” if the AC source power will be absent for more than one week. This avoids slowly discharging the batteries into the battery charger.
Wiring and Control Configuration for DC Operators If this installation is a 24-Volt DC battery type gate operator, there are a few additional steps to complete before the system can be functional. Review the installation instructions, step #10 on page Error! Bookmark not defined. and the connection diagram on page 58 (2-battery system). Be certain the DC power disconnect switch is turned off before making any connections. 1.
GATE OPERATOR 8 xx7¼ inch electrical access 8” 7.5” SAFE AREA FOR (2½ inch from corner) ELECTRICAL ACCESS (2.3” FROM CORNER) 1¾" D.C. POWER BATTERY PACK 2 BATTERY, 110AH; 30”H X 30”W X 12”D 57 © 2012 Installation and Reference Manual D0119 Rev.
Two 6 gauge minimum 24V 110A.H. BATTERY POWER SUPPLY FOR DC OPERATORS 58 © 2012 Installation and Reference Manual D0119 Rev.
59 © 2012 Installation and Reference Manual D0119 Rev.
8 x 7¼ inch electrical access (2½ inch from corner) 60 © 2012 Installation and Reference Manual D0119 Rev.
Appendix — Wire Size Schedules For 1/2-hp through 5-hp motors Supplying a gate operator with the right electrical service is crucial to the performance of the operator and the life of its electrical components. If the wire size used is too small, the voltage loss, especially during motor startup, will prevent the motor from attaining its rated horsepower. The percentage of horsepower lost is far greater than the percentage of voltage loss.
Appendix — Wire Size Chart 62 © 2012 Installation and Reference Manual D0119 Rev.
Appendix — 444 Operator Components 63 © 2012 Installation and Reference Manual D0119 Rev.
Appendix —Components All A.C. Slide Operators except III LS MX001638 See Control Box on page 61. New Membrane switch MX000672 MX000387 MX001149 MX000386 MX001103 MX000848 Exploded Parts 64 © 2012 Installation and Reference Manual D0119 Rev.
Appendix — Manual Release Toggle Assembly MX000801 MX000805 Part # MX000431 MX000248 MX000801 MX000432 MX000433 MX000805 MX000249 MX000436 MX001103 65 Part Description TOGGLE HANDLE TOGGLE SPRING MOUNT STUD SPRING, 1.5" HOLE X 2.5"L, RED TOGGLE SPRING SEAT COUPLING NUT TOGGLE HANDLE MOUNT TOGGLE YOKE COMPLETE ASSEMBLY © 2012 Installation and Reference Manual D0119 Rev.
Appendix — Exploded Parts Breakout Inherent Sensor MX000091 DOWNWARD FACING AWOG (New standard design as of May 2008) UPWARD FACING AWOG (No longer in Production as of May 2008) POWER SWITCH - MX000715 TRANSFORMER 60HZ - MX000486 50HZ - MX001249 POWER SUPPLY BOARD AC INPUT - MX000487 DC INPUT - MX000369 DISPLAY BOARD - MX000678 KEYPAD – MX000343 BUZZER - MX001036 CONTROLLER BOARD NEW GEN – MX000585-1AC, 2DC MX000146 or CLASSIC MX000342R SA or SD “PLUG-IN” VEHICLE DETECTOR – HY5A MX000041 MOTOR MOU
Appendix — Parts Breakout – Control Box Transformer HY-5A HY-5A Power Supply HY-5A Contactor HY-5A Smart Touch Controller Reset switch Power switch New Membrane switch (keypad) 67 © 2012 Installation and Reference Manual D0119 Rev.
Appendix — Exploded Parts Breakout Pump Pack: Diagram SlideDriver 10, 40, 50VF2, 50VF3 (222 SS, E, X2, X3) 68 © 2012 Installation and Reference Manual D0119 Rev.
Appendix — Pump Pack: Parts Names and Numbers SlideDriver 10, 40, 50VF2, 50VF3 (222 SS, E, X2, X3) Part Name Part Number SlideDriver Models (current) Breather Cap MX000686 all Contactor, Mercury MX001098 all DC Coupler, Motor, 5/8” Shaft MX001650 all Gauge, Pressure, 2000 PSI, Kit MX001106 all Inherent Sensor Kit MX000091 all Manifold, Braking Kit, SlideDriver MX000137 all except 10 (SS, DS, CF) Motor Starting Kit MX001308 all AC 60Hz 1Ø Motor, Electric, 24VDC, 2.
Appendix — Exploded Parts Breakout Pump Pack: Diagram SlideDriver 30F, 40F, 80, 200 (222 EX 1.7, EX, X1, 444) 70 © 2012 Installation and Reference Manual D0119 Rev.
Appendix — Pump Pack: Parts Names and Numbers SlideDriver 30F, 40F, 80, 200 (222 EX 1.7, EX, X1, 444) Part Name Breather Cap Contactor, Mercury Coupler, Motor, 5/8” Shaft Gauge, Pressure, 2000 PSI, Kit Hose Assembly, Face Down AWOG Inherent Sensor Kit Manifold, Braking Kit, SlideDriver Manifold, Soft Start Kit, SlideDriver, Face Down AWOG Motor Starting Kit Motor, Electric, 24VDC, 2.0 HP Motor, Electric, 24VDC, 4.0 HP Motor, Electric, 60Hz, 2.0 HP, 1Ø, 3450 RPM Motor, Electric, 60Hz, 2.
Appendix — DC Power Supply Part Name Battery Charger, 60Hz, 115VAC Battery Charger, 60Hz, 208VAC Battery Charger, 60Hz, 230VAC Battery, 12V, 110AH, AGM Circuit Breaker, 120A DC Circuit Breaker, 150A DC Circuit Breaker, 60A DC Fuse Block Fuse, 15 Amp Fuse, 5 Amp Switch, Disconnect, DC Power Supply Terminal, 2-Pole Terminal, 5-Pole Call for 50Hz battery chargers.
Appendix — Smart Touch Controller Connections New Membrane switch 73 © 2012 Installation and Reference Manual D0119 Rev.
Appendix — SlideDriver Wheel Change NOTE: Instructions written for installing wheels with retaining collars. For wheels without collars skip steps 2, 6, 7 and 12. These instructions are relevant for both the standard wheels and the optional traction “ice” wheels. 1. Remove drive wheel assembly from SlideDriver. 2. If the old wheel is equipped with a locking collar, loosen the two 3/16-inch Allen head bolts holding the clamp. (Requires a wrench at least 4-inches long for the 8-inch wheels). 3.
Appendix — SlideDriver Wheel Change 5. Locate the new wheel and locking collar. Remove the Cap Screws from the collar. Put blue “thread locker” on the Cap Screws and reinstall them. 6. Place the locking collar on the machined inside hub on the replacement wheel (collar splits between hub splits) and lightly tighten. Make sure the collar is seated against the back of the wheel hub. 7. Slide new drive wheel (with collar) onto the motor shaft and seat with a mallet. 8.
Appendix — SlideDriver Wheel Change 9. TIGHTEN BOLT TO APPROXIMATELY 35 – 50*lb. 10. Use a 3/16-inch Allen wrench to tighten the two bolts securely. Be sure the collar is seated against the back of the wheel hub, with the collar splits between the wheel hub splits. NOTE: If the collar is not fully seated against the wheel, it may contact the motor mounting bolts during operation.) 11. Re-install the drive wheel assembly in the operator. 76 © 2010 Installation and Reference Manual D0119 Rev.
LIMITED WARRANTY 1. Warranty. Hythat at the time of sale each of its products will, in all material respects, conform to its then applicable specification and will be free from defects in material and manufacture THESE ARE THE ONLY WARRANTIES GIVEN BY HYSECURITY AND ARE IN PLACE OF ALL OTHERS. not a part of the base model. HySecurity disclaims all warranties for such accessory components, which carry only the original warranty, if any, of their original manufacturer.
Copyright 2012 HySecurity Gate Inc. All rights reserved. No part of this manual may be reproduced by any means: photocopier, electronic or mechanical, without the express written permission of HySecurity Gate Inc. Additionally, HySecurity Inc. makes no representations or warranty with respect to this manual. We also reserve the right to make changes in the products described without notice and without any obligation to notify any persons of any such revision or change. D0119, Rev.
