S800H 24V Underground Hydraulic Swing Gate Operator UL325 - UL991 FAAC International Inc. West Coast Operations 357 South Acacia Avenue Unit 357 Fullerton, CA 92831 Tel. 800 221 8278 FAAC International Inc. Headquarter & East Coast Operations 5151 Sunbeam Road Suites 9-11 Jacksonville, FL 32257 Tel. 866 925 3222 www.faacusa.
CONTENTS IMPORTANT SAFETY INFORMATION 3 Important Safety Instructions 3 Important Installation Instructions 3 General Safety Precautions 4 UL325 Gate Operator Classifications 5 Installing the Warning Signs 5 1. DESCRIPTION AND CHARACTERISTICS 6 1.1 1.2 TECHNICAL SPECIFICATIONS 6 ELECTRICAL LAYOUT 6 2. INSTALL THE LOAD BEARING BOX 7 3. INSTALL THE OPERATOR 3.1 3.2 3.3 4. MANUAL OPERATIONS 4.1 4.2 5.
IMPORTANT SAFETY INFORMATION Important Safety Instructions WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: Important Installation Instructions 1. Install the gate operator only when the following conditions have been met: • READ AND FOLLOW ALL INSTRUCTIONS. • • Never let children operate or play with the gate controls. Keep remote controls away from children. The operator is appropriate for the type and usage class of the gate. • • Always keep people and objects away from the gate.
General Safety Precautions Important Installation Instructions (continued) 9. For gate operators that utilize a contact sensor (edge sensor or similar): • Locate one or more contact sensors where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate • Locate one or more contact sensors at the bottom edge of a vehicular vertical lift gate.
UL325 Gate Operator Classifications RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area. COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing units (five or more single family units), hotels, parking garages, retail stores or other buildings that service the general public.
Model S 80 0 H 2 4 V U n d e r g r ou n d Hy d ra u lic Swin g Ga t e Op e rator 1. DESCRIPTION AND CHARACTERISTICS FAAC S800H is an integrated hydraulic automated system, permitting vehicle access through swing leaf gates which, �������� when installed invisibly in the ground, does not alter the appearance of the gate. The model with a hydraulic lock device (CBAC) does not require the installation of an electrical lock, as it guarantees the mechanical locking of the leaf when the motor is not operating.
2.
7 8 TO ENSURE CORRECT INSTALLATION, THE LEAF ROTATION AXIS MUST BE PERFECTLY ALIGNED WITH THE OPERATOR (Fig.
3. INSTALL THE OPERATOR 1) Move the gate to its open position. 2) Referring to the instructions in chapter 4.1, hydraulically release the operator, using the release screw (Fig. 3 ref.1) TURN THE KEY UNTILL IT REACHES THE MECHANICAL STOP-POINT AND REMOVE IT FROM THE PINION 1 1 1 x1 Fig.3 3) On the operator, unscrew the plug (Fig.4 ref. A) of the screw of the closing travel limit device (Fig.4 ref. 1) and check if the screw is completely tight. 4) Unscrew the closing travel limit screw (Fig.4 ref.
NOTE: if necessary, lightly tighten the closing travel-limit screw 7) Turn the operator pinion with the supplied wrench until the mark point to 90° and then remove the wrench (see Fig. 7) Fig.9 10) Place the supplied plastic wrench with the spacer under the operator, as shown in figure 10 ref. B, C 12) Insert and screw in the fastening screws with the supplied lockwasher as shown in Fig. 10 ref. C, in order to secure the operator to the load bearing box as shown in Fig. 11.
3.1 INTERNAL MECHANICAL POSITIVE STOPS The S800H operator is supplied standard with internal opening and closing mechanical stops. This is to facilitate the installation operations because there is no need to build external mechanical stops. The mechanical travel-limit stops (POSITIVE STOPS) can be adjusted in the last 30° of the operator’s MAXIMUM travel, at both opening and closing. FAAC SUPPLIES THE TRAVEL LIMIT DEVICES TOTALLY OPEN ( MAXIMUM PINION ROTATION ANGLE ). 3.
4. MANUAL OPERATION MAKE SURE TO CUT POWER BEFORE RELEASING OR LOCKING THE OPERATOR 4.1 BUILT IN HYDRAULIC RELEASE If the gate has to be moved manually due to a power cut or fault of the automated system, you can use the hydraulic release device with the release key (Fig.17): 1) Remove the cover from the bearing case. 2) Turn the release screw - To RELEASE, turn the screw counter-clockwise by one turn. (DO NOT COMPLETELY UNFASTEN THE SCREW TO AVOID SPILLING THE OIL.
1 1 2 2 Fig. 20 Fig. 22 5. 1 MAINTENANCE Run a functional check of the system at least every 6 months, with special attention to the efficiency of the safety and release devices (including the thrust force of the operator), and to the smooth operation of the gate hinges. 5.1 BLEEDING OPERATIONS Fig.21 4.2.3 USING THE RELEASE SYSTEM To release the operator, remove the plastic cover, insert the key and turn the release lock counter-clockwise for about one turn. (Fig. 22 ref.
6. ENCODER CONNECTION To verify the proper assignement of LEAF 1 - ENCODER 1 MOTOR 1 and LEAF 2 - ENCODER 2 - MOTOR 2, you can use the LEDs visible through the encoder’s shell, as shown in Figures 23 and 24: The S800H operator comes with an encoder system that allows the control board to monitor the postion of the leaf connected to the operator at any time.
7. S800H PARTS DIAGRAM 1 63000276 GASKET FOR TANK 2 7090010015 SEAL OR 4.48X1.78 3 7090030015 GASKET OR 6.75X1.78 4 703101 WASHER GROWER 4 1751 Z 5 701632 SCREW TCEI M4x25 UNI 5931 8G Z 6 7090030015 GASKET OR 6.75X1.78 7 63000266 24 V HYDR. UNIT TANK 9 63000306 N7MMR TYPE GASKET 10 63000376 S800H MOTOR FLANGE 11 7090100025 GASKET OR 72.69X2.62 13 63001665 S800H UL MOTOR CABLE 14 701103 TCEI 4X 12 5931 INOX 15 7090190015 GASKET OR 14.00X1.
1 63000016 ESCAPE VALVE GROUP 19 63000146 FLANGE RH 2 63000136 FLANGE LH 20 63000036 POSITIVE STOP 3 63002625 NR. 2 HANDLES 21 63000156 100° FEEDING PIPE RH 4 63000116 100° CYLINDER BARREL 22 63000066 LOWER BUSHING GROUP 5 63000125 ENCODER 23 63000206 IGUS CYLINDRICAL BUSH 6 63000005 ENCODER SUPPORT KIT 24 63000196 OR3200 50.47x2.62 GASKET 7 63000115 MAGNETIC DISC 26 7092025 BALS B275236 GASKET 8 63000076 UPPER BUSHING GROUP 27 7090635 SEAL ORM 5x1.
1. E024U CONTROL BOARD DESCRIPTION & CHARACTERISTICS J24 + SETTING DL14 DL15 DL16 DL17 DL18 DL19 DL20 DL21 DL22 Fig. A1 1.1 TECHNICAL SPECIFICATIONS 1.2 LAYOUT AND COMPONENTS Main power supply 115/230 V~ 50/60 Hz switchable Secondary power supply Power consumption 24 Vdc - 16 A max. (min. 20 Vdc. - max. 36 Vdc.) Max load per motor Accessory power supply Battery charge current Operating temperature stand-by = 4W max. = 400 W 7A 24 Vdc - 500 mA 150 mA -4 °F.........
2. INPUT / OUTPUT DESCRIPTION A B OPEN STP CL OP FSW Fig. A2 PIN LABEL FUNCTION 2 EASY 2 EASY Input for bus 2easy accessories (encoder) 1 OPEN A N.O. Contact for total opening command 2 OPEN B / OPEN B: N.O. Contact for opening of leaf 1 only CLOSE (with only one leaf the opening stops at 50% of traveling) CLOSE (LOGIC B-C): N.O. Contact for closing command 3 STOP N.C. Contact for stop command 4 FSW CL N.C. Contact for closing safety 5 FSW OP N.C.
3. PHOTOCELLS CONNECTIONS How to connect Normally Open contacts. (Connect them in parallel) How to connect Normally Close contacts. (Connect them in series) Fig. A3 Fig. A4 The E024U board allows the connection of several safety devices (for example photocells). With photocells you can activate the FAILSAFE function, which, before each movement of the operator, tests each fotocells. In case the test fails the movement is inhibited. To activate this function set to ON the dip-switch N.
FSW STP CL OP Connection of two pairs of closing photocells Other optional safety devices to connect in series RX= Photocell Receiver TX= Ptotocell Transmitter CL= Closing OP= Opening To use the FAIL-SAFE mode connect the negative power supply of the transmitters to OUT (pin 9), and set dip-switch 11 and 12 to ON on DS1 When using the FAIL-SAFE mode also the safety inputs not used (FSW CL , FSW OP) must be connected to OUT (pin No. 9) Fig.
Connection of a pair of closing photocells and a pair of opening photocells FSW STP CL OP RX= Photocell Receiver TX= Ptotocell Transmitter CL= Closing OP= Opening To use the FAIL-SAFE mode connect the negative power supply of the transmitters to OUT (pin 9), and set dipswitch 11 and 12 to ON on DS1 Fig. A9 Connection of one pair of opening photocells Connection of no safety or stop devices (NOT RECOMMENDED) FSW STP CL OP FSW STP CL OP Other optional safety devices to connect in series Fig.
4. PROGRAMMING 4.1 DIP SWITCH DS1 SETTINGS FOR OPERATING LOGIC OPERATING LOGIC DS 1: SW 1 - SW 2 - SW 3 LOGIC SW 1 SW 2 SW 3 PAUSE TIME DESCRIPTION E (default) Semiautomatic OFF OFF OFF NO One command opens, the next one closes. A command during opening stops the gate A Automatic ON ON ON 0-4 min One command opens, waits for the pause time an then closes automatically S Security OFF OFF ON 0-4 min One command opens, waits for the pause time and then closes automatically.
4.2 ADJUSTING TRIMMERS 6 TR1 – FORCE ADJUSTMENT MOTOR 1 Turn clockwise to increase the opening and closing force TR 2 – FORCE ADJUSTEMENT MOTOR 2 Turn clockwise to increase the opening and closing force TR 3 – SPEED ADJUSTMENT FOR MOTOR1 AND MOTOR 2 Turn clockwise to increase the opening and closing speed TR 4 – SENSITIVITY ADJUSTEMENT FOR OBSTACLE DETECTION FOR MOTOR 1 AND MOTOR 2 Turn clockwise to increase the sensitivity for obstacle detection.
4.3 DIP SWITCH DS1 SETTINGS FOR BOARD SETUP BOARD SETUP DS 1: SW 4 to SW 12 The opening of leaf 2 is delayed after the opening of leaf 1. This is to avoid that the gate’s leafs interfere with each other during the initial part of the movement. In case there is only one leaf is has no effect. 0 sec (default) SW 4 OFF 2 sec ON REVERSE AND LAST STROKE SW 5 OFF ON If active, before opening, while the gate is closed, the motors thrust to close for 2 s to facilitate the release of the electric lock.
J24 + 4.4 DIP SWITCH DS2 SETTINGS FOR OPERATOR TYPE AND LOCK MODE SETTING DS2 DL 1 DL 2 DL 3 DL 4 DL 5 IMPORTANT DS 2 DS 2 OPERATOR SELECTION LOCK OUTPUT MODE OPERATOR TYPE S450H, S800H S418 415, 390, 770 5. SW 1 OFF OFF ON SW 2 SW 3 OFF OFF OFF ON OFF OFF OUTPUT MODE Active only for 3 sec. after an open impulse (from gate closed) Active always except 3 sec.
L E DESCRIPTION D 1 2 3 4 5 6 7 8 9 10 LED STATUS In BOLD the normal state with gate closed and working ON STEADY OFF BLINKING LED BATTERY Board working on AC power Board working on battery power or ext supply LED +24 Main power present Main power OFF Battery charging SLOW BLINK (1 sec. ON - 1 sec. OFF) SET-UP needed LED SET-UP Normal operation FAST BLINK (0.5 sec. ON - 0.5 sec OFF) SET UP in in progress LED ERROR Board malfunction No errors Error conditions.
The diagnostic LED shows only one error condition at a time, with the priority of the below table.
7. At the point where you want the slowdown to start give an OPEN A command with the push button or the remote that is already stored in memory. Leaf 2 starts to slow down and stops when it reaches the mechanical stop or FCA2. 8. Leaf 2 starts to close at the set speed (trimmer speed). 9. At the point where you want the slowdown to start give an OPEN A command with the push button or the remote that is already stored in memory.
AC POWER CONNECTION To connect AC power to the controller: 1. Turn the circuit breaker for the AC gate operator power OFF before connecting the AC input wires. 2. Turn OFF the Power Switch located on the left side of enclosure before connecting the AC input wires. 3. Connect the AC input wires to the AC terminal located on the top left of the control box. See diagram below. 4. Batteries must be installed after the AC power is on. See Battery Power Connection. 9.
10. FIRMWARE UPGRADE For the upgrade you need a USB Flash Drive, where you have to copy the file supplied by FAAC. Then follow these steps: The E024U board keeps the operating firmware in a field programmable memory, it can be easily upgraded through the on board USB port 1. 2. 3. SETTING 4. 5. 6. DL 1 DL 2 DL 3 DL 4 DL 5 Disconnect the batteries if they are present. Turn the AC power off and insert the Flash Drive into the USB A input on the board Turn the AC power back on.
LOGIC “S” PULSES SYSTEM STATUS OPEN A OPEN B CLOSE STOP FSW OP FSW CL FSW CL/OP CLOSED opens and closes after pause time opens released leaf and closes after pause time no effect no effect (OPEN disabled) no effect (OPEN disabled) no effect no effect (OPEN disabled) OPENING no effect (1) no effect recloses leaves stops operation immediately reverses at closure continues to open and recloses immediately stops and opens at release (saves CLOSE) recloses leaves recloses leaves recloses
LOGIC “SP” SYSTEM STATUS PULSES OPEN A OPEN B CLOSE STOP FSW OP FSW CL FSW CL/OP no effect no effect (OPEN disabled) no effect (OPEN disabled) no effect no effect (OPEN disabled) recloses leaves immediately stops operation reverses at closure recloses recloses recloses leaves leaves leaves immediately immediately (1) immediately stops operation no effect stops operation no effect stops and opens at reverses at opening release (saves CLOSE) no effect (OPEN/CLOSE disabled) no effect (OP
LIMITED WARRANTY To the original purchaser only: FAAC International, Inc., warrants, for twentyfour (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC S.p.A. and distributed by FAAC International, Inc., to be free from defects in material and workmanship under normal use and service for which it was intended provided it has been properly installed and operated. FAAC International, Inc.
