January, 2007 6 2 0 /6 4 0 O p e ra t o r A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a ti o n M a n u a l THE 620/640 BARRIER GATE OPERATOR AND 624BLD CONTROL PANEL INSTALLATION MANUAL: CONTENTS 2 Technical Data 4 Unpacking The Barrier 5 General Characteristics 5 Manual Release Mechanism 7 Determine The Orientation 8 The 624 BLD Control Panel 22 Changing The Length Or Type Of Beam 13 The 624 BLD Control Panel Installation Instructions Important Safety Information Beam And Beam A
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 2 I M PORTANT S AFE TY I NFORM ATION Both the installer and the owner and/or operator of this system need to read and understand this installation manual and the safety instructions supplied with other components of the gate system. This information should be retained by the owner and/or operator of the gate. WARNING! To reduce the risk of injury or death 1. READ AND INSTRUCTIONS.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 3 USE 1. 2. 3. Use this equipment only in the capacity for which it was designed. Any use other than that stated should be considered improper and therefore dangerous. When using any electrical equipment, observe some fundamental rules: • Do not touch the equipment with damp or humid hands or feet. • Do not install or operate the equipment with bare feet.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 4 TECHNICAL DATA THE 620/640BARRIER GATE OPERATOR(S) 620 Parameter 640 Express Available beam length, ft (m) 8 (2.5) 10 (3) 13 (4) 16 (5) 20 (6) 10 (3) 13 (4) 13 (4) 16 (5) 16 (5) 18 (5.5) 20 (6) 23 (7) 13 (4) 16 (5) 16 (5) 12 (3) 13 (4) 16 (5) 18 (5.5) 20 (6) 20 (6) 23 (7) 10 (3) 13 (4) NA NA NA NA NA 16 (5) 20 (6) 23 (7) 1.5 2 1.5 1400 1 3 4 5.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 5 UNPACKING THE BARRIER When you receive your Barrier System, complete the following steps. Before you remove the barrier beam or cabinet from its shipping carton, inspect the carton for damage. As you unpack the carton, insure that all the parts listed below for your system are included and are undamaged. Inspect the parts for damage.
January, 2007 6 2 0 /6 4 0 O p e r a t o r A n d 6 2 4 B L D C o n tr o l Pa n e l In s t a l la t i o n M a n u a l Page 6 Figure 1.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 7 MANUAL RELEASE MECHANISM WARNING! You must have the manual release key to access the function of the manual release. Using any other tools could damage the manual release mechanism. The Manual Release function for the 620 or 640 Barrier is engaged with a key in the operator cabinet on the lower right side.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 8 INSTALLING THE BARRIER WARNING! Do not install the barrier in such a way that the beam moves within 2 feet (610 mm) of a rigid object.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l PREPARE THE FORMS CONDUIT FOR THE CONCRETE SLAB Page 9 AND You need to set the concrete forms to provide a cement footing that is a minimum of 18 by 18 in. (46 by 46 cm) and that is poured a minimum of 18 in. (46 cm) below the ground level or just below the frost line, whichever is greater (see Figure 4). (Your soil conditions will also affect the size of the cement footing.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 10 American Style Old Style Italian Style New Style A s: n. B F C J G H D E Depth: 620 Dimensions 620 Dimensions A (rectangle): 12 1/16 x 2 1/16 in. Between bolts B: 11 1/2 in. C: 3 1/2 in. Edge to edge D: 6 in. E: 13 3/4 in. 640 Dimensions Entire plate, edge to edge: 14 1/16 x 7 7/8 in. Hole diameter: 2 1/4 in. Distance from hole to edge: F: 2 3/4 in. G: 1 1/4 in.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l ATTACH THE Page 11 BARRIER BEAM 615/620 WARNING! Do not install the barrier in such a way that the beam moves within 2 feet (610 mm) of a rigid object. Before you attach the barrier beam, be sure you have disconnected the barrier from hydraulic operation by means of the Manual Release mechanism (turning the key counterclockwise).
Page 12 ADJUST THE January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l HYDRAULIC PRESSURES Now that the beam is attached, re-engage the hydraulic operation of the barrier by rotating the Manual Release key clockwise. Send an opening activating signal to the barrier. The signal should open the barrier.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l CHANGING BEAM THE LENGTH OR TYPE OF Page 13 BARRIER Unbolt the piston with the compression spring from the rocker arm. Then very carefully unscrew the cap holding the compression spring by hand to the left to remove the spring from the piston. Remove the spring from the piston.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 14 BEAM AND BEAM ACCESSORIES Figure 13. Articulated beams ideal for low ceiling heights. Assembled Beam Skirt Kit Recommend aluminum beams only Figure 14. Round Beams (620 Models Only) Steps 1-5 for assembly of Beam Skirt Kit Figure 12. Skirted Beam Kit and Assembly Instructions. (The Skirt Kits Are Intended For Aluminum Beams Only) Figure 15.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 15 BREAK AWAY BEAM “STOP” SWITCH 3/ 4” 12” 2 3/ 4” 12” 2 Figure 16.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 16 620 CABINET EXPLODED VIEW POS. PART DESCRIPTION QTY POS.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 17 640 CABINET EXPLODED VIEW POS. PART NUMBER DESCRIPTION QTY POS.
Page 18 January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l 620 MOTOR PUMP ASSEMBLY EXPLODED VIEW
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l POS PART DESCRIPTION Page 19 QTY POS NUMBER PART DESCRIPTION QTY NUMBER 101 7221005 Spring Adjustment Fork 1 136 N/A Washer 4 102 7182155 Shoulder Bolt 4 137 702003 Nut (Jam) 4 103 7049145 Spring Adj.
Page 20 January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l 640 MOTOR PUMP ASSEMBLY EXPLODED VIEW
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 21 POS PART DESCRIPTION QTY POS PART DESCRIPTION QTY 101 7221005 Spring Adjustment Fork 1 136 N/A Washer 4 102 7182155 Shoulder Bolt 4 137 702003 Nut (Jam) 4 103 7049145 Spring Adj.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l THE 624 BLD CONTROL PANEL INSTALLATION INSTRUCTIONS Page 22 THE 624 BLD CONTROL PANEL GENERAL DESCRIPTION The FAAC 624 BLD control panel is used to operate the following models. Barrier gate operators: 620 115VAC/230VAC 640 115VAC/230VAC The 624 BLD programming controls the following: Operating logic: A, S, E, EP, B, C and other logics.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 23 TECHNICAL SPECIFICATION Supply Voltage 115/230 VAC (+6% -10%) Absorbed Power 7 Watts Accessory Voltage Supplied 24VDC Fuse Ratings 500mA Logics A, A1,E,P,PA,CN,CA,RB,C,R,CU Motor Run Time Programmable (0-4 minutes) Pause Time Programmable (0-4 minutes) Motor Power Programmable (50 levels) Connectors on Board Limit Switches, Loop Detector, Break Away Beam Sensor Ra
THE 624 BLD CONTROL PANEL INSTALLATION INSTRUCTIONS Page 24 January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Figure 2C. 624 BLD Board Terminal Figure 3C. Typical wiring diagram using FAAC photo beams Wire other safeties in series here Figure 4C. Typical jumpers needed for testing purposes. FAAC Strongly recommends the use of reversing devices for a safe/UL listed installation. (FAAC PART NUMBER 785163).
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l THE MAIN POWER SWITCH The installer is responsible for providing a grounded circuit protected by a 15 amp circuit breaker from the main power source to the operator. NOTE: Your standard 220VAC/115VAC power so ur ce me et s the spe ci fi cat i on fo r 230VAC/115VAC, +6 or -10%.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l THE 624 BLD CONTROL PANEL INSTALLATION INSTRUCTIONS Page 26 J1 TERMINAL STRIP ACCESSORIES LOOP 1 — Power supply to loop 1 (OPEN - terminals 1-2): use these terminals to connect the loop you wish to use as a FREE EXIT. LOOP 2 - Power supply to loop 2 (REVERSE/CLOSE terminals 3-4): use these terminals to connect the loop you wish to use as the REVERSE/CLOSE loop. OPEN - “Opening” Command (N.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 27 The following table indicates the sequence functions accessible in 1st LEVEL PROGRAMMING: Quick-fit connector for connecting the external loopdetector. For adjustment and programming consult the loop detector instruction.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l THE 624 BLD CONTROL PANEL INSTALLATION INSTRUCTIONS Page 28 1ST LEVEL PROGRAMMING continued DISPLAY FUNCTION LOOP 1: If this function is activated, the loop connected to the Loop1 input will have the OPEN function. DISPLAY FUNCTION AUTOMATED SYSTEM STATUS: Exit from programming, storage of set data and return to automated system status view.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 29 2ND LEVEL PROGRAMMING To access 2nd LEVEL PROGRAMMING, press pushbutton F and, while holding it down, press pushbutton “+”. DISPLAY • • • • If you release the push-button “+”, the display shows the name of the first function. If you also release the F push-button, the display shows the value or parameter of that function, which can be changed with the “+” and”—” keys.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l THE 624 BLD CONTROL PANEL INSTALLATION INSTRUCTIONS Page 30 2ND LEVEL PROGRAMMING continued DISPLAY FUNCTION FAIL SAFE: If this function is activated, it enables a function test of the photocells before any automated system movement, independently from the output used. If the test fails, the automated system does not start the movement.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 31 DISPLAY FUNCTION CYCLE PROGRAMMING IN THOUSANDS: For setting a count-down of the system operating cycles. Settable value from 0 to 99 (thousands of cycles). The displayed value is reset as the cycles progress, interacting with the nC value (99 nc decrementing steps correspond to one nC decrement).
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l THE 624 BLD CONTROL PANEL INSTALLATION INSTRUCTIONS Page 32 MASTER/SLAVE WIRING INSTRUCTIONS To wire two barriers as a Master/Slave configuration, follow the wiring diagram below and program the barriers as follows.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l PROGRAMMING NOTES Page 33
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 34 MAINTENANCE REGULAR MAINTENANCE SPECIAL MAINTENANCE Inspect and service your 620 or 640 Barrier system anytime you observe or suspect a malfunction of the barrier. In addition, FAAC recommends you check the barrier system every 1,000,000 cycles of the operator for the items listed below to keep your operator in the best working condition.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 35 TROUBLESHOOTING WARNING! Before you do any work on the control panel, be sure to turn off the main power. NOTE: Any control panel specific information in the following applies to the 624BLD control panel only. PROBLEM: The beam is closed and won't open in response EMERGENCY lights should be on if the FCA light is on, then the gate is not fully opened.
January, 2007 6 2 0 /6 4 0 O p e r a t or A n d 6 2 4 B L D C o n tr o l Pa n e l I n s t a l l a t i o n M a n u a l Page 36 LIMITED WARRANTY To the original purchaser only: FAAC International, Inc., warrants, for twenty-four (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC S.p.A. and distributed by FAAC International, Inc.
